研究目的
Investigating the effects of different preheating temperatures on the microstructure, properties, and residual stress of 12CrNi2 alloy steel powder prepared by laser cladding deposition technique for manufacturing camshafts for nuclear power emergency diesel engines.
研究成果
The study concludes that preheating the substrate affects the microstructure, properties, and residual stress of 12CrNi2 alloy steel specimens prepared by laser cladding deposition. Optimal mechanical properties were observed at a preheating temperature of 150 °C. Residual stress decreased with increasing preheating temperature, with longitudinal stress being greater at the rear-end deposition part and lateral residual stress greater on both sides along the scanning direction.
研究不足
The study is limited to the effects of preheating temperatures on 12CrNi2 alloy steel powder and does not explore other materials or deposition techniques. The experimental conditions and parameters are specific to the setup used, which may not be universally applicable.
1:Experimental Design and Method Selection
The study involved preparing 12CrNi2 bulk specimens on Q460E high-strength structural steel substrates at different preheating temperatures using laser cladding deposition technique. A finite element residual stress analysis model was established to investigate the effects of preheating temperatures.
2:Sample Selection and Data Sources
The experimental material was 12CrNi2 low-alloy steel powder with a particle size of 106 to 180 μm. The substrate material was a Q460E low-alloy, high-strength steel plate with a thickness of 10 mm.
3:List of Experimental Equipment and Materials
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4:Experimental Procedures and Operational Workflow
The substrate was preheated at different temperatures (20 °C, 150 °C, and 300 °C). The laser cladding deposition process was controlled with specific parameters including laser power, scanning speed, spot diameter, and powder feeding amount. The scanning path was S-type reciprocating scanning along the length direction with a laser multi-pass lap ratio of 40%.
5:Data Analysis Methods
The microstructure was observed, microhardness was measured, tensile tests were conducted, phase analysis was performed using XRD, and residual stress was tested. Finite element analysis was used to simulate the temperature and residual stress fields.
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IPG YLS-6000 laser device
YLS-6000
IPG Photonics Corporation
Used for the additive manufacturing process.
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Leica Dmi8 metallographic microscope
Dmi8
Leica
Observation of the microstructure of the deposited layer.
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Empyrean X-ray powder diffraction
Empyrean
PANalytical
Analysis of the phase of the additive layer.
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KUKA-KR30 robot control system
KR30
Keller und Knappich Augsburg
Control system for the additive manufacturing process.
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FM-700 microhardness tester
FM-700
Future
Measurement of the microhardness of the additive specimen.
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WDW-300 universal testing machine
WDW-300
Times Testing Instrument
Tensile test on the sample.
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KJS-3 type indentation stress tester
KJS-3
Chinese Academy of Sciences
Testing the residual stress on the surface of each test specimen.
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