研究目的
To investigate the influences of phase transition temperature and preheating on the residual stress of multi-layer and multi-pass laser metal deposition (LMD).
研究成果
The solid phase transition at a lower temperature has a significant effect on tensile stress relaxation and leads even to compressive stress zones. The tensile stress relaxation effect decreases with the increase of phase transition temperature. When the solid phase transition temperature is high, the preheating can increase the lowest temperature of the heat cycle beyond the solid phase transition temperature, thereby increasing the tensile stress relaxation effect of the solid phase transition. However, when the solid phase transition temperature is lower, the preheating can only to some extent increase the stress distribution uniformity.
研究不足
The interaction between stress and solid phase transition is complex and the relationship between TRIP and stress levels still needs to be further investigated. The kinetics of austenite phase transition need to be further studied. The material may be always at a higher temperature, which could result in some physical and chemical changes, altering the physical properties of the material. The physical parameters of the actual mixed phase do not strictly conform to the assumption of multiplying the volume ratio of the individual phases. The study on TRIP is based on uniaxial stress tests, however in actual LMD the stress field is very complex. The measurement error of thermophysical properties could also result in differences between the computational and the experimental results.
1:Experimental Design and Method Selection:
Multi-layer and multi-pass LMD, with and without preheating, were performed using five kinds of alloy with different phase transition features. A finite-element (FE) model incorporating the phase transition was developed based on experimentally obtained physical property data.
2:Sample Selection and Data Sources:
The substrate (FV520B steel) size was 200×75×10 mm3 and the stacking size was 75×16×3 mm
3:The chemical composition of the alloy powder used is presented in Table List of Experimental Equipment and Materials:
The LMD experiment was conducted on a fiber laser additive manufacturing system consisting of an IPG YLS-4000 fiber laser, a Fanuc robot, a powder feeder, a PRECITEC YC52 cladding head, and a protection chamber with high-purity argon. Preheating was carried out by a JF-956C heating platform.
4:Experimental Procedures and Operational Workflow:
The long period zigzag-type scanning pattern was adopted. For each stacking part in the substrate, there were three layers of stacking, summing up to a total of 30 passes. The process parameters were as follows: power of 1800 W, beam diameter of
5:5 mm, speed of 10 mm/s, and powder flow rate of 5 g/min. Data Analysis Methods:
The residual stresses at the center of the top surface of each stacking part with different materials were measured by the hole-drilling method.
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IPG YLS-4000 fiber laser
YLS-4000
IPG
Used for laser metal deposition
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Fanuc robot
Fanuc
Used for laser metal deposition
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PRECITEC YC52 cladding head
YC52
PRECITEC
Used for laser metal deposition
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JF-956C heating platform
JF-956C
Jinfeng electron Limited company
Used for preheating
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MTS810 mechanical testing machine
MTS810
MTS Systems Corporation
Used for tensile tests
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DIL801 single-sample dilatometer
DIL801
Baehr-Thermo Company
Used for free dilatometric tests
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Quenching/Deformation Dilatometer L78 RITA
L78 RITA
LINSEIS
Used for determining martensitic transformation kinetics
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Gleeble3500 thermal/mechanical simulator
Gleeble3500
Dynamic Systems Inc.
Used for investigating the effect of external load on the transformation kinetics and TRIP
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LFA 427-Laser flash apparatus
LFA 427
Netzsch Group
Used for obtaining thermal conductivity
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SetsysEvo thermal analyzer
SetsysEvo
Setaram Company
Used for determining specific heat
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