研究目的
Investigating the role of pulse to pulse interactions during USP-laser ablation with high average power and repetition rates to improve productivity and throughput in industrial applications.
研究成果
The study shows the relevance of pulse-plume interaction and heat accumulation for the ablation of metals with ultrashort pulsed laser radiation at high repetition rates and average power. A theoretical description of these effects is presented, and experimental investigations show a decrease of the ablation efficiency of up to 40%. Based on the developed understanding of the process, the ablation rate for the processing of Inconel 718 and stainless steel could be increased to more than 30 mm3/min.
研究不足
The effect of pulse to pulse interactions on the processing quality needs further investigation, as well as the effect for other materials. The accuracy of the polygon-scanner and the fast modulation of the laser radiation are also areas for optimization.
1:Experimental Design and Method Selection:
The study uses a multi-100 W ultrafast laser system with pulse repetition rates of up to 20 MHz to process metals. A theoretical model is developed to distinguish between the influences of heat accumulation and shielding by pulse-plume interactions.
2:Sample Selection and Data Sources:
Experiments are carried out for Inconel 718 as material, with ablation efficiency determined based on ablation depth measured by Laser Scanning Microscopy (LSM).
3:List of Experimental Equipment and Materials:
'Amphos 400' USP-laser, polygon-scanner for beam deflection, F-theta optic with a focal length of 163 mm, mechanical axis for feed perpendicular to the scanning direction.
4:Experimental Procedures and Operational Workflow:
Ablation of rectangular cavities to investigate the influence of process parameters like fluence, repetition rate, and feed per pulse on the ablation efficiency.
5:Data Analysis Methods:
Comparison of experimental observed ablation efficiency with theoretical values to determine parameters describing the underlying physical processes.
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