研究目的
To investigate the feasibility of using acoustic method to monitor the depth of penetration by determining the characteristic of the acquired sound throughout the pulse mode laser welding process.
研究成果
The acoustic method is potentially suitable for monitoring the depth of weld in pulse mode laser welding, especially with a 2ms pulse width where sound pressure level is linearly related to pulse energy and penetration depth. However, post-processing methods are needed to eliminate noise influence for broader parameter applicability.
研究不足
The acoustic method's effectiveness is limited by the occurrence of spatter at higher pulse energies, which suppresses the sound generated by the plasma plume, making the trend of sound pressure level with respect to penetration depth unclear under unstable conditions.
1:Experimental Design and Method Selection:
The experiment was designed to vary the laser peak power and pulse width while keeping the welding speed constant at 2 mm/s. The sound signal was acquired during the pulsed laser welding process on a 2 mm structural carbon steel plate.
2:Sample Selection and Data Sources:
The specimen used was structural carbon steel with dimensions of 25 x 60 x 2 mm, sanded to increase laser energy absorptivity.
3:List of Experimental Equipment and Materials:
PCB piezotronics free-field microphone for sound acquisition, laser welding machine with variable peak power and pulse width, argon gas as shielding gas.
4:Experimental Procedures and Operational Workflow:
The welding process was conducted with varying peak power and pulse width, with the specimen moving at a constant speed. The sound signal was captured during the process.
5:Data Analysis Methods:
The sound pressure level (SPL) was determined using the formula SPL = 20 log10(P/Pref), where P is the sound pressure and Pref is the pressure reference.
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