研究目的
Investigating the effectiveness of an off-line geometric control system for in-process measurement and build path correction in laser metal deposition to maintain an optimal distance between the nozzle and the substrate.
研究成果
The study demonstrates that the use of a structured light based 3D scanner for in-process measurement and build path correction in laser metal deposition significantly improves the accuracy of the generated geometry. The control system reduces human supervision and the occurrence of non-valid parts, proving its effectiveness in maintaining an optimal distance between the nozzle and the substrate.
研究不足
The process requires stopping the deposition for scanning, which may affect the overall manufacturing time. The system's effectiveness is dependent on the calibration of the 3D scanner and the accuracy of the control algorithm.
1:Experimental Design and Method Selection:
The study employs a structured light based 3D scanner for off-line geometric control during laser metal deposition. The scanner measures the build height from an external, fixed position.
2:Sample Selection and Data Sources:
Metco 42C martensitic stainless steel powder was laser deposited on a 10 mm thick C45E carbon steel substrate.
3:List of Experimental Equipment and Materials:
A
4:2 kW diode pumped continuous wave Rofin DY022 Nd:
YAG laser, a
5:6 mm diameter circular fiber, an optical head by Precitec, a three hole co-axial nozzle made by IK4-TEKNIKER, and a 6-axis ABB 4400 robot were used. Experimental Procedures and Operational Workflow:
The deposition was stopped in certain stages, and the piece was scanned to generate a three-dimensional point cloud. A control algorithm was developed to take corrective actions based on the measured error.
6:Data Analysis Methods:
The collected data was processed to determine the build height and compare it with the original computer design.
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