研究目的
To propose an in-process height measurement system for a weld bead and feedback control system for wire-feeding speed for high-quality laser deposition.
研究成果
The proposed in-process height measurement and feedback control technique greatly improved laser metal-wire deposition for practical use, achieving high-quality continuous deposition over 50-mm height regardless of the Z-stage pitch and the cylinder diameter.
研究不足
The system must measure the bead’s height at the physically nearest position from the melt pool, which is challenging due to intense thermal radiation.
1:Experimental Design and Method Selection:
The system measures the weld bead height by a line section method, integrating an imaging system in a laser processing head and an illuminating system that projects a line beam.
2:Sample Selection and Data Sources:
The metal-wire material used was Inconel.
3:List of Experimental Equipment and Materials:
A high power laser, gas nozzle, metal wire, camera, imaging system with a band-pass filter, laser processing head, beam splitter, objective lens, and line laser.
4:Experimental Procedures and Operational Workflow:
The system measures the weld bead height near the melt pool, 4 mm in front of it, during laser deposition.
5:Data Analysis Methods:
The height of a weld bead is calculated by the line beam’s centroid on a camera image.
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High power laser
Used for melting the metal wire during deposition.
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Gas nozzle
Prevents metal oxidation during deposition.
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Metal wire
Material used for deposition.
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Camera
Captures the reflected light from the weld bead.
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Imaging system
Images the reflected light onto the camera.
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Band-pass filter
Reduces the influence of intense thermal radiation.
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Laser processing head
Integrates the imaging system and projects the processing laser.
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Beam splitter
Reflects the processing laser light to the workpiece.
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Objective lens
Focuses the reflected light for the imaging system.
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Line laser
Projects a line beam for height measurement.
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