研究目的
Investigating the use of convolutional neural networks for automated estimation of clad bead geometry in laser cladding processes.
研究成果
The research successfully developed a CNN-based method for estimating clad bead geometry with high accuracy, demonstrating the potential for real-time monitoring and control in laser cladding processes. Future work could explore different materials, processing conditions, and architectural variations to further improve performance.
研究不足
The study acknowledges errors from matching image frames to cross sections and irregularities in clad beads, particularly at lower laser powers. Overfitting was observed, and the dataset size could be increased for better generalization.
1:Experimental Design and Method Selection:
Six different convolutional neural network architectures were developed to analyze molten pool images and process parameters for estimating clad bead geometry.
2:Sample Selection and Data Sources:
72 individual beads were deposited under varying laser power and travel speed conditions, with images acquired at 50 fps.
3:List of Experimental Equipment and Materials:
A laser cladding system with a coaxial powder nozzle head COAX-50-S, a fiber laser from IPG Photonics?, AHC
4:29 H?gan?s-manufactured iron powder, and a grayscale CMOS camera from PointGrey. Experimental Procedures and Operational Workflow:
1 Beads were deposited, images were acquired, and bead dimensions were measured using active photogrammetry.
5:Data Analysis Methods:
The networks were trained and tested using mean squared error as the loss function, and performance was evaluated using coefficients of determination and error analysis.
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