研究目的
To improve efficiency without affecting the quality of laser-drilled holes by implementing a swirling gas jet to assist with laser trepanning for a galvanometer scanned CO2 laser.
研究成果
The combination of swirling gas jet nozzles and galvanometer-based laser micromachining has been successful for laser trepanning with a 10.6-μm-wavelength CO2 laser. The proposed swirling gas jet nozzle can be applied to industrial applications to produce a dense pattern of hole arrays.
研究不足
The swirling gas jet nozzle has a disadvantage that reduced the scan field. Hence, the workpiece was moved with the XY table to stitch an adjacent pattern to form a large-area pattern.
1:Experimental Design and Method Selection:
The study used computational fluid dynamics software ANSYS CFX to simulate the swirl jet flow inside the nozzle and to examine the laser trepanning efficiency assisted by the swirling flow.
2:Sample Selection and Data Sources:
The material under investigation was an acrylic workpiece (300 mm × 300 mm, 10 mm thick).
3:List of Experimental Equipment and Materials:
A CO2 laser (Series 48, Model 48-1, Synrad), a Miniscan II-10 scanner from Raylase, and a swirling gas jet nozzle composed of four inlet tubes.
4:Experimental Procedures and Operational Workflow:
Laser trepanning was carried out by a galvanometric scanning system to investigate the material removal rate with different gas jet configurations.
5:Data Analysis Methods:
The study analyzed the flow velocity and pressure distribution of the assisted gas to explore the influence of gas flow.
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