研究目的
Investigating the laser dissimilar joining between metal and composite sheets as an alternative to mechanical or adhesive joining, focusing on Al 7075-T6 and glass-fiber-reinforced PA6 composite.
研究成果
The study concludes that laser dissimilar joining is a viable alternative to mechanical or adhesive joining for metal and composite sheets. Optimal texturing and joining parameters were identified, achieving shear strength values over 26 kN for a contact area of 35 × 45 mm2. The width of the grooves and the surface reference temperature were found to be the most critical factors.
研究不足
The study is limited by the specific materials used (Al 7075-T6 and glass-fiber-reinforced PA6 composite) and the laser parameters tested. The process's effectiveness may vary with different materials or laser settings.
1:Experimental Design and Method Selection:
The study involved laser texturing of aluminum specimens and laser joining with composite materials. A groove-based texturing pattern was used to evaluate material removal rates and joint strength.
2:Sample Selection and Data Sources:
105 × 45 mm2 flat aluminum specimens with a 2 mm thickness were used in combination with composite specimens of the same dimensions but
3:5 mm thickness. List of Experimental Equipment and Materials:
A nanosecond pulsed fiber laser (Trumark 5050) for texturing and a
4:1 kW diode laser (DL031Q) for joining. Experimental Procedures and Operational Workflow:
Specimens were textured, then joined using a laser with controlled temperature, pressure, and feed rate. The joint strength was tested.
5:Data Analysis Methods:
The resulting textures were measured with a confocal microscope, and data was analyzed using Matlab for profile extraction and analysis.
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