研究目的
Developing a lapping and polishing process for KY(WO4)2 to realize integrated active optical devices.
研究成果
A lapping and polishing process was developed for KY(WO4)2, achieving a surface roughness of 0.88 nm and a radius of curvature of 26.0 meters after polishing. However, further work is needed to apply this process reliably to thin KY(WO4)2-on-glass samples for integrated optical devices.
研究不足
The process was successfully developed for thick KY(WO4)2 samples (>300 μm), but challenges remained in applying it to thin layers (<300 μm) due to defects and stress. Further optimization is needed to achieve defect-free thin layers with high planarity.
1:Experimental Design and Method Selection:
The study focused on developing a lapping and polishing process for KY(WO4)2 to achieve thin, defect-free layers on glass substrates for integrated optical devices. The process involved bonding crystal samples onto a glass substrate and thinning them down to the desired thickness.
2:Sample Selection and Data Sources:
KY(WO4)2 samples of 10 mm × 10 mm × 1 mm were used, optically polished on one side and low grade polished on the other.
3:List of Experimental Equipment and Materials:
Equipment included a PM5 precision lapping and polishing machine from Logitech, cast iron and polyurethane disks, and various lapping and polishing particles (Al2O3, CeO2, SiO2).
4:2). Experimental Procedures and Operational Workflow:
4. Experimental Procedures and Operational Workflow: The process involved coarse, medium, and fine lapping stages followed by polishing. The samples were mounted on an ultra-parallel plate and subjected to controlled lapping and polishing conditions.
5:Data Analysis Methods:
Surface roughness and curvature were measured using an atomic force microscope (AFM) and a profilometer.
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Atomic Force Microscope
Fast Scan
Bruker
Used to measure surface roughness of polished KY(WO4)2 samples.
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Profilometer
Dektak 8
Veeco
Used to measure the curvature of polished KY(WO4)2 samples.
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SiO2 suspension
OP-U
Struers
Used for polishing KY(WO4)2 samples.
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PM5 precision lapping and polishing machine
PM5
Logitech
Used for lapping and polishing KY(WO4)2 samples to achieve thin, defect-free layers.
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Cast Iron Disk
Used for lapping KY(WO4)2 samples.
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Polyurethane Disk
1LPE1-0600
Logitech
Used for polishing KY(WO4)2 samples.
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Al2O3 particles
Used as lapping particles for KY(WO4)2 samples.
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CeO2 slurry
0CON-023
Logitech
Used for pre-polishing KY(WO4)2 samples.
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