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The Effect of Crystallographic Orientation and Nanoscale Surface Morphology on <i>Poly</i> -Si/SiO <i> <sub/>x</sub></i> Contacts for Silicon Solar Cells

DOI:10.1021/acsami.9b11889 期刊:ACS Applied Materials & Interfaces 出版年份:2019 更新时间:2025-09-19 17:13:59
摘要: High-efficiency crystalline silicon (Si) solar cells require textured surfaces for efficient light trapping. However, passivation of a textured surface to reduce carrier recombination is difficult. Here, we relate the electrical properties of cells fabricated on a KOH-etched, random pyramidal textured Si surface to the nanostructure of the passivated contact and the textured surface morphology. The effects of both microscopic pyramidal morphology and nanoscale surface roughness on passivated contacts consisting of a polycrystalline Si (poly-Si) deposited on top of an ultrathin, 1.5–2.2 nm, SiOx layer is investigated. Using atomic force microscopy we show a pyramid face, which is predominantly a Si(111) plane to be significantly rougher than a polished Si(111) surface. This roughness results in a nonuniform SiOx layer as determined by transmission electron microscopy (TEM) of a poly-Si/SiOx contact. Our device measurements also show an overall more resistive, and hence thicker SiOx layer over the pyramidal surface as compared to a polished Si(111) surface, which we relate to increased roughness. Using electron-beam-induced current measurements of poly-Si/SiOx contacts we further show that the SiOx layer near the pyramid valleys is preferentially more conducting, and hence likely thinner than over pyramid tips, edges and faces. Hence, both the microscopic pyramidal morphology and nanoscale roughness lead to nonuniform SiOx layer, thus leading to poor poly-Si/SiOx contact passivation. Finally, we report >21% efficient and ≥80% fill-factor front/back poly-Si/SiOx solar cells on both single-side and double-side textured wafers without the use of transparent conductive oxide layers and show that the poorer contact passivation on a textured surface is limited to boron-doped poly-Si/SiOx contacts.
作者: Abhijit S. Kale,William Nemeth,Harvey L. Guthrey,Sanjini U. Nanayakkara,Vincenzo LaSalvia,San Theingi,Dawn Findley,Matthew Page,Mowafak M. Al-Jassim,David Young,Paul Stradins,Sumit Agarwal
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Investigating the effect of crystallographic orientation and nanoscale surface morphology on poly-Si/SiOx contacts for silicon solar cells.

The study concludes that the poorer passivation of poly-Si/SiOx contacts on textured surfaces is due to the nanoscale roughness and nonuniformity of the SiOx layer, rather than the Si(111) orientation of the pyramidal surface. This effect is more pronounced for boron-doped contacts. The research suggests that controlling surface morphology can engineer the pinhole formation process in SiOx layers, potentially improving contact passivation.

The study is limited to boron-doped and phosphorous-doped poly-Si/SiOx contacts on textured and polished Si surfaces. The findings may not be directly applicable to other doping types or contact materials.

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