研究目的
To enhance machining accuracy for multi-axis machine tools by achieving fast and accurate identification of each geometric error of the rotary axis, as well as its correction and compensation.
研究成果
The proposed method enables rapid and accurate separation of geometric errors of the rotary axis of multi-axis machine tools. The identification mathematical model and measurement algorithms are validated by simulations and experiments, demonstrating the method's feasibility and effectiveness.
研究不足
The measurement accuracy is affected by time-sharing measurement, ranging error of laser tracker, designed turntable’s precision and repeatability, and surrounding environment.
1:Experimental Design and Method Selection:
The study employs a novel method of geometric error separation of the rotary axis using a laser tracker, measuring the direction variation of vectors composed by adjacent measuring points during turntable rotation.
2:Sample Selection and Data Sources:
The method involves measuring points on a turntable and uses laser tracker data for error identification.
3:List of Experimental Equipment and Materials:
Laser tracker, precision NC turntable, and cat eye are used.
4:Experimental Procedures and Operational Workflow:
The turntable's rotation is measured at different base stations, and the direction variations of vectors are analyzed to identify geometric errors.
5:Data Analysis Methods:
A hybrid genetic algorithm is used for base station calibration and measuring point determination, and numerical simulations validate the algorithms.
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