研究目的
Creating a modeling tool for generating processing maps of metal alloys applicable to the laser PBF technology, avoiding resorting to experimental testing, as much as possible.
研究成果
The model allows the prediction of track geometry, welding mode, and deep keyhole formation, provided correct input is given. It shows potential as a tool for predicting the welding mode at given power and velocity, the component density deriving from uncomplete powder melting, and the risk of keyhole porosity.
研究不足
The simplified approach of the model fails in giving precise width values for deep keyhole shapes. The model needs further calibration to validate observations and refine fitting parameters.
1:Experimental Design and Method Selection:
The model is developed using the finite volume technique with ANSYS Fluent
2:1, simulating the printing process inside a SLM machine. A simplified approach is adopted to make the model practical for designing processing windows of alloys of any composition. Sample Selection and Data Sources:
Experimental measures of track width, depth and cross sectional area taken from three literature sources, referring to: Ti6Al4V, Inconel 625 and Al
3:List of Experimental Equipment and Materials:
70 The model uses a virtual cylindrical volume for laser heat application, simulating the powder bed as a continuum.
4:Experimental Procedures and Operational Workflow:
The model is calibrated fitting experimental data, varying effective liquid pool thermal conductivity, laser absorptivity and depth of application of laser energy.
5:Data Analysis Methods:
The model provides output in terms of track geometry, welding mode, and risk of porosity, comparing calculated and measured data.
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