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Atomic Diffusion Behavior and Interface Waveform on the Laser Shock Welding of Aluminum to Nickel

DOI:10.1007/s11665-020-04671-7 期刊:Journal of Materials Engineering and Performance 出版年份:2020 更新时间:2025-09-23 15:19:57
摘要: Atomic diffusion behavior and interface waveform characteristics and formation mechanism during laser shock welding were investigated by using a molecular dynamics (MD) model and smooth particle hydrodynamics (SPH) modeling. The MD simulation showed that the diffusion coef?cient of Al atom was larger than that of the Ni atom. Ni atom is easily diffused deeply into the Al lattice during impact welding. The SPH simulation showed that the wavelength and amplitude of the welding interface increased with loading speed, and SPH simulations at different loading speeds demonstrated that the movement direction of the Ni wave peak is the same as the welding direction, whereas the movement direction of the Al wave peak is opposite to the welding direction. The effective plastic strain and temperature were mainly distributed at the interface waveform. The shear stress of the composite and substrate foil is in opposite direction near the collision point, and the pressure near the collision point was as high as about 10 GPa. Energy-dispersive spectroscopy line scanning analysis showed the presence of a 2.5-lm-thick element diffusion layer at the wavy interface between Al and Ni, verifying the element diffusion between Al and Ni in the MD simulation.
作者: Feng Li,Xiao Wang,Xiaojun Wang,Huixia Liu
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Investigating the atomic diffusion behavior and interface waveform characteristics and formation mechanism during laser shock welding of aluminum to nickel.

The study successfully combined Al and Ni using laser shock welding (LSW). The MD method revealed the atomic diffusion bonding mechanism, and the SPH simulation revealed the waveform characteristics and formation mechanism of the welding interface. The welding strength was enhanced with increases in pulse laser energy, and two failure patterns were observed in the tensile shear test.

The study is limited by the complexity of the laser shock welding process and the difficulty in revealing the mechanism of atomic diffusion and the formation process of the welding interface waveform under existing experimental conditions.

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