研究目的
To determine the laser cutting parameter values so as to maximize the material removal rate while simultaneously considering practical process constraints related to dross formation, kerf width, perpendicularity deviation, surface roughness and severance energy.
研究成果
The developed laser cutting optimization model effectively determines the optimal laser cutting conditions to maximize material removal rate while meeting pre-specified cut quality standards and technological requirements. The practical usability of the model was validated through a real case study, demonstrating its effectiveness in industrial applications.
研究不足
The study is limited to CO2 laser cutting of mild steel with a thickness of 2 mm. The optimization model may need adjustments for different materials, thicknesses, or laser sources.
1:Experimental Design and Method Selection:
Two crossed experimental designs of different resolutions were performed to define six mathematical models used in the formulation of the optimization problem. The exhaustive iterative search algorithm was applied for optimization.
2:Sample Selection and Data Sources:
A commercial steel sheet (S235JRG2) with the thickness of 2 mm was used for cutting specimens in the laser cutting experimentation.
3:List of Experimental Equipment and Materials:
Bystronic ByVention 3015 CNC laser cutting machine with the maximal power of
4:2 kW, Mitutoyo (type:
QSL-200Z) optical coordinate measuring device, MarSurf-XR1 digital stylus-type measuring instrument.
5:Experimental Procedures and Operational Workflow:
Laser cutting experiment was performed in a real industrial environment. Measurements of cut quality characteristics were made in accordance with the EN ISO 9013 standard.
6:Data Analysis Methods:
Empirical models were developed to establish mathematical relationships between inputs (process parameters) and outputs (cut quality characteristics, cost, productivity).
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