研究目的
To demonstrate a facile fabrication strategy for 3D silicon photonic crystals with a simple cubic lattice structure that exhibits a complete photonic bandgap at near-infrared wavelengths, and to explore their applications as optical bandpass filters and sensors for organic solvents.
研究成果
The study successfully demonstrated a one-step fabrication process for 3D photonic crystal membranes with a complete photonic bandgap. The fabricated membranes showed excellent mechanical stability and could be transferred onto various substrates. The introduction of planar defects enabled the membranes to function as optical bandpass filters and sensors for organic solvents, with potential applications in biological sensors, optical communications, and lasers.
研究不足
The fabrication process is limited by the thickness of photoresist, which restricts the number of DREM cycles. The size and shape of the scallops are difficult to control precisely due to intrinsic limitations of the Bosch process.
1:Experimental Design and Method Selection:
The study employed a modified DREM etch process for fabricating 3D photonic crystal membranes, combining standard deep ultra-violet stepper lithography with a single-run modified plasma etch process.
2:Sample Selection and Data Sources:
Silicon wafers were used as the primary material, with patterns defined using DUV stepper lithography.
3:List of Experimental Equipment and Materials:
Equipment included a DUV stepper lithography system (FPA-3000EX4, Canon), a dual source inductively coupled plasma etching system (DRIE Pegasus, SPTS), and a spectroscopic ellipsometer (Vase, J.A. Woollam Co., Inc.). Materials included silicon wafers, DUV resist (JSR KRF M230Y), and Efiron PC-404 polymer.
4:Experimental Procedures and Operational Workflow:
The process involved pattern definition with DUV stepper lithography, iterative DREM process and isotropic etch, and a final step of dry release to detach the membrane from the silicon substrate.
5:Data Analysis Methods:
Reflection and transmission spectra were measured using a spectroscopic ellipsometer and a goniometer stage with a broadband optical spectrometer.
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