研究目的
To demonstrate a flexible, foil based packaging process for MEMS capacitive air pressure sensors and ASIC chips, achieving a low profile package height of < 0.5 mm, and to compare its performance with commercial SMD components.
研究成果
The study successfully demonstrated a thin (sub 0.5 mm) flexible sensor package using MEMS air pressure sensors and ASIC chips, with performance comparable to commercial SMD components. The R2R compatible manufacturing process allows for large scale-up in IoT consumer applications. The technology's applicability was further validated through real-world measurements on automotive surfaces.
研究不足
The flex sensor data is slightly more prone to noise effects compared to commercial sensors, likely due to the thermo-mechanical mismatch of the polymer layer used. Future versions aim to improve the signal to noise ratio.
1:Experimental Design and Method Selection:
The study involved thinning MEMS and ASIC wafers to 250 μm and packaging them in a flexible foil. The packaging process was designed to be compatible with Roll-to-Roll (R2R) manufacturing.
2:Sample Selection and Data Sources:
Commercial MEMS capacitive air pressure sensors and ASIC chips were used.
3:List of Experimental Equipment and Materials:
Equipment included a flip chip bonding equipment (Panasonic FCB3), a Thermal / Pressure Shock Chamber (ESPEC TSA-71s), and materials included polyimide (PI) substrate and anisotropic conductive adhesive (ACA).
4:Experimental Procedures and Operational Workflow:
The process involved wafer level thinning, structuring copper metal pads on a PI substrate, flip-chip bonding, and encapsulation.
5:Data Analysis Methods:
The performance of the packaged sensors was characterized under various conditions including pressure sweeps and thermal cycling.
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