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Mechanical property modeling of photosensitive liquid resin in stereolithography additive manufacturing: Bridging degree of cure with tensile strength and hardness

DOI:10.1016/j.matdes.2018.12.009 期刊:Materials & Design 出版年份:2018 更新时间:2025-09-09 09:28:46
摘要: Owing to the unique layer-wise production method, additive manufacturing technologies have been widely adopted in rapid prototyping and tooling areas, which often require superior mechanical properties such as tensile strength and hardness. In current literature, most mechanical property studies focusing on additive manufactured materials mainly adopt experimental or simulation-based approaches, and therefore cannot be directly used to accurately estimate and predict the achieved mechanical properties. In addition, information regarding the mechanical properties of photosensitive liquid resin used in the Stereolithography additive manufacturing process is limited. Hence, in this paper, mathematical models are established to quantify the tensile strength and hardness of Stereolithography fabricated materials by estimating the solidification levels of both green parts and Ultraviolet post-cured parts. The established degree of cure model is shown to have an average prediction accuracy of around 94%. In addition, the mechanical property models have an average accuracy of 88% and 90% for tensile strength prediction, and 98% and 95% for hardness prediction of green parts and post-cured parts, respectively. It is also observed that the Ultraviolet post-curing process has the capability of significantly enhancing the studied mechanical properties.
作者: Yiran Yang,Lin Li,Jing Zhao
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To establish mathematical models for bridging the degree of cure and studied mechanical properties (the ultimate tensile strength and hardness) for photosensitive liquid resin used in the SLA process.

Mathematical models are established to estimate the mechanical properties of parts fabricated by the SLA process, showing high prediction accuracy for tensile strength and hardness. The UV post-curing process significantly enhances these mechanical properties. The study provides a foundation for further research into other post-processing methods and mechanical properties.

The study focuses on the mechanical properties of photosensitive liquid resin used in the SLA process, specifically tensile strength and hardness. The models are validated for a specific resin (LS600 by EnvisionTec) and may not be directly applicable to other materials without further validation. The study does not explore other mechanical properties such as elastic modulus or Poisson’s ratio.

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