研究目的
To detect internal component assembly fault by x-ray computed tomography (CT) and convolutional neural network (CNN), improving the product quality.
研究成果
The proposed method combining x-ray CT and CNN can effectively identify incorrect assembly, missing assembly, transposition, and other problems, improving the product quality. It is robust in assembly recognition and projection overlap, solving the problems with CNNs only for recognizing the location of assembly defects.
研究不足
The method requires intensive calculation and hence is time-consuming, making it not applicable for online detection of internal components of some products. Additionally, due to mechanical precision and tolerance errors, slight displacement, rotation, and scale-zooming occur in multi-view DR, affecting classification and matching of the connection area.
1:Experimental Design and Method Selection:
The study combines x-ray CT and CNN for detecting internal component assembly faults. Multi-view imaging is implemented by mechanical rotation of a product in respect with an x-ray CT machine. A CNN model is trained to classify the internal components and give the coordinates of each component.
2:Sample Selection and Data Sources:
The experimental product is a cylindrical product divided into three layers with various components. A dataset consisting of training images and test images is used.
3:List of Experimental Equipment and Materials:
Model of a CT system: YXLON FF20, with specified distances, voltage, and current settings.
4:Experimental Procedures and Operational Workflow:
The training data set consists of 720 CT projections, the logarithm transformation of all projections, and the symmetric inversion of all projections. The CNN model is trained and then applied to classify the internal components and detect the missing components.
5:Data Analysis Methods:
The CNN model outputs classification and recognition probability for each component. The location between the current testing image and the CT projections of the standard product is compared based on the CT projection sonogram.
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