研究目的
To improve the substrate-coating adherence of Nb-based boron-doped diamond (BDD) electrodes by investigating laser surface texturing (LST) pretreatment, and to understand how LST parameters affect surface microstructure and properties, thereby enhancing coating adhesion.
研究成果
LST pretreatment significantly enhances the substrate-coating adherence of BDD electrodes by creating periodic valley-like structures, promoting nucleation, releasing residual stress, and enabling mechanical interlock. Optimal single pulse energy and scanning spacing are crucial, with deviations leading to defects like cracks or poor pretreatment. Laser cleaning effectively removes surface oxides. This method offers higher controllability and repeatability compared to traditional sandblasting.
研究不足
The study is limited to Nb substrates and specific laser parameters; other materials or conditions may yield different results. The Rockwell indentation test is qualitative and may not provide quantitative adhesion strength. Potential areas for optimization include exploring a wider range of laser parameters and substrate materials.
1:Experimental Design and Method Selection:
The study used laser surface texturing (LST) with a Nd:YAG laser to pretreat Nb substrates, followed by BDD film deposition via hot filament chemical vapor deposition (HFCVD). The design aimed to enhance coating adherence by modifying surface topography and removing oxides with laser cleaning.
2:Sample Selection and Data Sources:
Nb plates (size 50×100×1 mm3) were used as substrates. They were polished with sandpaper and ultrasonically cleaned in alcohol and deionized water.
3:List of Experimental Equipment and Materials:
Equipment included a Nd:YAG laser system (wavelength 1064 nm, pulse length 20 ns), HFCVD system, SEM, XRD, Micro Raman spectroscopy, contact angle goniometer, and Rockwell indentation tester. Materials included Nb substrates, diamond powders (grain size
4:2-5 μm), methane, hydrogen, and B(OCH3)3 for boron doping. Experimental Procedures and Operational Workflow:
Substrates were textured with the laser at varying single pulse energies and scanning spacings, followed by a laser cleaning step to remove oxides. They were then ultrasonically abraded with diamond powder suspension, and BDD films were deposited via HFCVD under controlled conditions (CH4/H2 ratio
5:5%, H2 flow 800 sccm, substrate temp ~800°C, filament temp 2000°C, pressure 5 kPa, time 8h). Characterization involved SEM for morphology, XRD for composition, Raman spectroscopy for film properties, contact angle measurements for surface energy, and Rockwell indentation for adhesion testing. Data Analysis Methods:
Data were analyzed using SEM images, XRD patterns, Raman spectra, contact angle software (JC2000D), and qualitative assessment of Rockwell indentation morphology to evaluate adherence.
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Nd:YAG laser
Not specified
Not specified
Used for laser surface texturing and cleaning of Nb substrates to enhance coating adherence.
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SEM
Not specified
Not specified
Used to investigate topography of substrate surfaces and BDD coatings.
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XRD
Not specified
Not specified
Used to characterize surface composition of substrates.
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Micro Raman spectroscopy
Not specified
Not specified
Used to investigate characteristics of BDD coatings.
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Contact angle goniometer
JC2000D
Not specified
Used for contact angle measurements to calculate surface energy.
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Rockwell indentation tester
Not specified
Not specified
Used for qualitative measurement of coating adherence strength.
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HFCVD system
Not specified
Not specified
Used for depositing BDD films on substrates.
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K-type thermocouple
Not specified
Not specified
Used to monitor substrate temperature during deposition.
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Raytek infrared thermometer
Not specified
Raytek
Used to monitor filaments temperature during deposition.
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Mass flowmeter
Not specified
Not specified
Used to monitor gas flow rate during deposition.
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