研究目的
To investigate the effects of aging time, PEG content, and calcination temperature on the microstructure and NO2 sensing properties of WO3 porous films synthesized by a non-hydrolytic sol–gel method, and to determine optimal synthesis conditions for NO2 sensing applications.
研究成果
The synthesis parameters (aging time, PEG content, calcination temperature) significantly influence the microstructure and NO2 sensing properties of WO3 films. Optimal conditions (aging time of 3 hours, PEG content of 0.5 g, calcination temperature of 500°C) yield films with high porosity, network structure, and superior NO2 response and recovery times. This provides a cost-effective method for high-performance gas sensors.
研究不足
The study is limited to specific synthesis parameters (aging time, PEG content, calcination temperature) and focuses on NO2 sensing. The method may not be directly applicable to other gases or conditions, and the equipment used (e.g., spin coater, specific microscopes) might not be universally available. Optimization for other applications or scalability is not addressed.
1:Experimental Design and Method Selection:
The study used a non-hydrolytic sol–gel (NHSG) spin-coating method to prepare WO3 porous films on glass substrates. Ethanol served as the oxygen-donor, and PEG was used as a structure-directing agent. The synthesis parameters varied were aging time (2-5 hours), PEG content (0-0.6 g), and calcination temperature (300-600°C).
2:6 g), and calcination temperature (300-600°C).
Sample Selection and Data Sources:
2. Sample Selection and Data Sources: Glass substrates with a diameter of 2.5 cm were used. Materials included tungsten hexachloride (WCl6), absolute ethanol, dimethylformamide (DMF), and polyethylene glycol (PEG). All reagents were analytic grade.
3:5 cm were used. Materials included tungsten hexachloride (WCl6), absolute ethanol, dimethylformamide (DMF), and polyethylene glycol (PEG). All reagents were analytic grade.
List of Experimental Equipment and Materials:
3. List of Experimental Equipment and Materials: Equipment included a vacuum spin coater (VTC-100, Kejing Auto-instrument Co., Ltd), X-ray diffractometer (PANalytical X’Pert Pro), field emission scanning electron microscope (ZEISS Ultra Plus), transmission electron microscope (JEM2100), and gas sensing test system (WS-30A, Winsen Electronics Technology Co., Ltd). Materials included WCl6, ethanol, DMF, PEG, and glass substrates.
4:Experimental Procedures and Operational Workflow:
The precursor solution was prepared by dissolving WCl6 and PEG in a mixture of ethanol and DMF, aged at 70°C. Spin-coating was performed at 1000 rpm for 20 seconds. Films were dried at 70°C and calcined at specified temperatures. Characterization involved XRD, SEM, TEM, and gas sensing measurements.
5:Data Analysis Methods:
XRD patterns were analyzed for crystallinity and structure. SEM and TEM images were used to observe morphology. Gas sensing responses were measured as Rgas/Rair, with response and recovery times defined as times to reach 90% of equilibrium value.
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