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3-D Printing and CNC Machining Technologies for Exploration of Circularly Polarized Patch Antenna with Enhanced Gain

DOI:10.1109/TCPMT.2019.2890869 期刊:IEEE Transactions on Components, Packaging and Manufacturing Technology 出版年份:2019 更新时间:2025-09-23 15:22:29
摘要: This paper presents a gain-enhanced circularly polarized (CP) patch antenna, where 3-D printing and computer numerical control (CNC) machining technologies are employed for the fabrication of its dielectric and metal parts, respectively. In order to assemble the whole structure effectively and accurately, a hybrid strategy and pin-loaded example are here proposed to deal with the detached dielectric and metal. On the one hand, asymmetrically 3-D printed substrate with mesh-grid architecture is formed with resin chunks to introduce perturbation and produce CP radiation. On the other hand, its metal part likewise possesses 3-D structure with four metal screws to be symmetrically placed in the two diagonals of square patch, thus making the patch and ground as a whole. More importantly, the screws have dual functions, which can not only integrate the dielectric and metal parts, but work as shorting pins. Therefore, due to the shunt inductive effect of shorting pins, the dominant mode of patch is excited at higher frequency, resulting in enlarged antenna area and enhanced gain. As a result, gain-enhanced CP patch antenna is realized, and an antenna prototype is then fabricated and tested, exhibiting a high CP gain about 10 dBic.
作者: Shiyan Wang,Lei Zhu,Jianpeng Wang,Wenwei Wang,Wen Wu
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To design and fabricate a gain-enhanced circularly polarized patch antenna using hybrid 3-D printing and CNC machining technologies, addressing the challenges of integrating detached dielectric and metal parts and enhancing gain through shorting pins.

The proposed pin-loaded structure successfully integrates 3-D printing and CNC machining to achieve a gain-enhanced CP patch antenna with high gain (about 10 dBic), good impedance matching, and circular polarization. The screws serve dual functions for assembly and gain enhancement, demonstrating practical value for such hybrid manufacturing approaches.

The measured operating band is slightly lower than simulated, and axial ratio is higher due to fabrication and installation errors. The method may have dimensional tolerances and is limited to specific frequencies and materials.

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