研究目的
To evaluate the reproducibility of the preparation process of kaolinite/ZnO nanocomposite (KAZN) by simple hydrothermal synthesis and to characterize its properties for potential applications such as in brake industry.
研究成果
The preparation process of kaolinite/ZnO nanocomposites using hydrothermal synthesis is reproducible, as confirmed by multiple analytical techniques. The nanocomposites exhibit strong anchoring of ZnO nanoparticles, preventing environmental release, and maintain photocatalytic activity, making them suitable for applications like brake linings. Calcination enhances photodegradation activity due to increased crystallite size.
研究不足
The kaolinite-to-metakaolinite transformation was incomplete after calcination, as indicated by remains in XRPD and FTIR analyses. The study focused on reproducibility and basic characterization; further optimization of the calcination process or scalability for industrial applications might be needed.
1:Experimental Design and Method Selection:
The study used a hydrothermal synthesis method to prepare kaolinite/ZnO nanocomposites with 50 wt.% ZnO. The process involved mixing ZnCl2 and NaOH solutions with kaolin suspension, stirring at 100°C for 5 hours, followed by decantation, washing, drying at 105°C, and calcination at 600°C. Reproducibility was assessed by preparing multiple samples and characterizing them using various analytical techniques.
2:Sample Selection and Data Sources:
Samples were prepared in several doses, with five representative samples collected from different loads for each type (KAZN15 dried at 105°C and KAZN65 calcined at 600°C). Kaolin KKAF from LB MINERALS was used as the matrix.
3:List of Experimental Equipment and Materials:
Equipment included SEM (Hitachi SU6600), XRFS (SPECTRO XEPOS), atomic emission spectrometry (SPECTRO CIROS VISION), XRPD (Bruker D8 Advance with V?NTEC 1 detector), FTIR (Nicolet 6700 FT-IR), and UV-vis spectrometer (CINTRA 303). Materials included ZnCl2 (Lach-Ner), NaOH (Lach-Ner), kaolin KKAF (LB MINERALS), and Acid Orange 7 dye.
4:3). Materials included ZnCl2 (Lach-Ner), NaOH (Lach-Ner), kaolin KKAF (LB MINERALS), and Acid Orange 7 dye. Experimental Procedures and Operational Workflow:
4. Experimental Procedures and Operational Workflow: The synthesis involved specific steps: mixing precursors, stirring, decantation, washing until filtrate conductivity <100 μS cm?1, drying, and calcination. Characterization involved SEM for morphology, XRFS for chemical composition, XRPD and Rietveld analysis for phase composition, FTIR for structural analysis, and photodegradation tests using AO7 under UV irradiation.
5:Data Analysis Methods:
Data were analyzed using Scherrer formula for crystallite size calculation, Rietveld refinement with DIFFRACplus TOPAS software for quantitative phase analysis, and standard spectroscopic methods for composition and activity evaluation.
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SEM
SU6600
Hitachi Ltd.
Observing the morphology of nanocomposites
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FTIR
Nicolet 6700 FT-IR
Thermo Scientific
Characterizing nanocomposites by ATR technique
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XRFS
SPECTRO XEPOS
SPECTRO Analytical Instruments GmbH
Determining chemical composition
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Atomic Emission Spectrometer
SPECTRO CIROS VISION
SPECTRO Analytical Instruments GmbH
Determining amount of Zn in leachate
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XRPD
D8 Advance
Bruker AXS
Evaluating phase composition
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UV-Vis Spectrometer
CINTRA 303
Evaluating photodegradation activity by measuring absorption
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UV Lamp
UVP pen ray lamp
Providing UV irradiation for photodegradation tests
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Software
DIFFRACplus TOPAS
Performing Rietveld refinement
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