研究目的
To fabricate and investigate an in situ TiN-reinforced CoCr2FeNiTi0.5 high-entropy alloy composite coating using laser cladding, focusing on its microstructure, phase interfaces, thermal stability, hardness, and corrosion resistance.
研究成果
The CoCr2FeNiTi0.5 HEA composite coating with in situ TiN reinforcement was successfully fabricated, exhibiting excellent thermal stability up to 850°C, semi-coherent interfaces, and significant improvements in hardness and corrosion resistance compared to the substrate. This suggests potential for engineering applications in corrosive environments, with recommendations for future studies on other alloy systems or practical implementations.
研究不足
The study is limited to specific alloy composition and laser cladding parameters; scalability and long-term performance in real-world applications are not addressed. Potential optimizations include varying composition or processing conditions for enhanced properties.
1:Experimental Design and Method Selection:
The study used laser cladding to fabricate a composite coating on 904L stainless steel substrates, aiming to achieve a fine microstructure with TiN reinforcement. Theoretical models include high-entropy alloy principles and phase stability analysis.
2:Sample Selection and Data Sources:
Substrates were 904L stainless steel plates (50 mm × 30 mm × 10 mm). Coating materials were pure metal powders (Fe, Cr, Co, Ni, Ti) with specific atomic percentages and particle sizes around 74 μm.
3:List of Experimental Equipment and Materials:
Equipment includes a YLS-6000 fiber laser system (IPG Corporation), Spura-40 SEM, FEI Tecnai G2 F20 S-TWIN TEM, X'pert Powder XRD, TG/DTA7300 instrument, JMHV-1000AT hardness tester, and VSP-300 electrochemical workstation. Materials include alcohol for cleaning, aqua regia for etching, and simulated phosphoric acid reactor solution (35 wt% H3PO4 and 40 wt% H2SO4).
4:4). Experimental Procedures and Operational Workflow:
4. Experimental Procedures and Operational Workflow: Powders were blended for 8 hours, pre-placed on substrates (
5:5 mm thickness), and laser clad with parameters:
output power 1.8 kW, spot diameter 6 mm, scanning rate 7 mm/s, overlap ratio 40%. Samples were cut, polished, etched, and analyzed using SEM, TEM, XRD, DTA/TG, hardness tests, and electrochemical measurements.
6:8 kW, spot diameter 6 mm, scanning rate 7 mm/s, overlap ratio 40%. Samples were cut, polished, etched, and analyzed using SEM, TEM, XRD, DTA/TG, hardness tests, and electrochemical measurements. Data Analysis Methods:
5. Data Analysis Methods: XRD and TEM for phase identification, DTA/TG for thermal stability, hardness tests with averaging, and electrochemical polarization curves for corrosion resistance analysis.
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YLS-6000 fiber laser system
YLS-6000
IPG Corporation
Used for laser cladding to fabricate the composite coating.
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FEI Tecnai G2 F20 S-TWIN transmission electron microscope
Tecnai G2 F20 S-TWIN
FEI
Used for measuring phase structures and interfaces.
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Spura-40 scanning electron microscope
Spura-40
Used for microstructural observation of the coating.
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X'pert Powder X-ray diffractometer
X'pert Powder
Used for characterizing the phase structure of the coating.
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TG/DTA7300 instrument
TG/DTA7300
Used for differential thermal analysis and thermogravimetry to investigate structure stability and phase transition.
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JMHV-1000AT hardness tester
JMHV-1000AT
Used for measuring microhardness of the coating.
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VSP-300 electrochemical workstation
VSP-300
Used for electrochemical measurements to evaluate corrosion resistance.
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