研究目的
To synthesize biobased aromatic-aliphatic polyols from cardanol via photochemical thiol-ene reactions and evaluate their use in rigid polyurethane foams for insulation applications.
研究成果
Photochemical thiol-ene reactions successfully produced biobased polyols from cardanol, which when blended with sucrose polyol, yielded rigid PU foams with high closed-cell content and good mechanical properties, suitable for insulation applications. Alkoxylation improved functionality and reactivity, but further optimization is needed to address incomplete reactions and catalyst effects.
研究不足
The photochemical thiol-ene reaction resulted in incomplete addition to internal double bonds, leading to high acid values and mixture of products. The presence of TMG catalyst in polyols caused high reactivity in foaming, which may require removal for certain applications. Foams from 100% cardanol polyols had lower compression strength compared to blends with sucrose polyol.
1:Experimental Design and Method Selection:
The study employed photochemical thiol-ene reactions under UV light with a photoinitiator to synthesize polyols from alkoxylated cardanol (propoxylated or glycidol-alkoxylated) and hydroxyalkyl mercaptans (2-mercaptoethanol or 1-thio-glycerol). This method was chosen for its efficiency at room temperature compared to thermal methods.
2:Sample Selection and Data Sources:
Cardanol (Cardolite NX-2023) was used as the primary raw material, sourced from Cardolite Corporation. Other chemicals were purchased from suppliers like Acros Organics, TCI America, etc.
3:List of Experimental Equipment and Materials:
Equipment included a UV lamp (450 watt), Parr reactor, rheometer (AR 2000ex, TA Instruments), SEC system (Waters 515 pump with Phenogel columns), FTIR spectrometer (IRAffinity-1, Shimadzu), NMR spectrometer (Bruker Avance DPX-300), Instron device (model 3367), HumiPyc analyzer, and DSC (model Q100, TA Instruments). Materials included cardanol, propylene oxide, glycidol, TMG catalyst, 2-mercaptoethanol, 1-thio-glycerol, photoinitiator (2-Hydroxy-2-methylpropiophenone), THF solvent, and components for PU foam preparation (e.g., Jeffol SG-360, Rubinate M).
4:Experimental Procedures and Operational Workflow:
Alkoxylation of cardanol was performed in a Parr reactor at 105-110°C with catalysts. Photochemical thiol-ene reactions were conducted in glass vials under UV light for 3 hours with stirring, using THF as solvent. Solvent was removed by vacuum distillation. Polyols were characterized for hydroxyl number, viscosity, etc., and used to prepare rigid PU foams by mixing with isocyanates and catalysts, followed by foaming and curing.
5:Data Analysis Methods:
Hydroxyl numbers and acid values were determined by titration, viscosity measured rheometrically, molecular weights by SEC, functional groups by FTIR and NMR, and foam properties by compression testing, closed-cell content measurement, and DSC.
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FTIR Spectrometer
IRAffinity-1
Shimadzu
Analyzing functional groups of polyols
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NMR Spectrometer
Bruker Avance DPX-300
Bruker
Obtaining NMR spectra for structural analysis
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Rheometer
AR 2000ex
TA Instruments
Measuring viscosity of polyols at 25°C
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SEC System Pump
Waters 515
Waters Corp.
Pumping for size-exclusion chromatography to assess molecular weight
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Instron Device
3367
Instron
Measuring compressive properties of foams according to ASTM 1621
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HumiPyc Analyzer
HumiPyc
InstruQuest Inc.
Measuring closed-cell content of foams according to ASTM D2856
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DSC
Q100
TA Instruments
Differential scanning calorimetry for thermal analysis
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UV Lamp
450 watt
Providing UV light for photochemical thiol-ene reactions
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Parr Reactor
Parr
Used for alkoxylation reactions at high temperature and pressure
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