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Microwave transmission performance of fused silica ceramics in microwave high-temperature heating

DOI:10.1016/j.ceramint.2018.12.092 期刊:Ceramics International 出版年份:2018 更新时间:2025-09-23 15:22:29
摘要: Compared with traditional heating methods, microwave heating is widely used in many industrial heating fields because of its advantages, such as material-selective heating, volumetric heating and high-efficiency heating. However, previous studies have shown that the heating mode depends on the transmission performance of refractory insulation materials. In this study, a commonly used refractory material (fused silica ceramics) for microwave heating was studied, according to the law of electromagnetic wave propagation in a single-layer plate, the power transmission coefficient (PTC) of the material at different thickness, temperature and frequency (915 MHz and 2360 MHz) was calculated and analysed, in order to design the refractory structure which has good microwave transmission performance in the whole microwave heating process. The results show that the transmission performance of fused silica ceramics fluctuates regularly with increasing thickness, and there are several microwave transmission peaks in the PTC patterns, the thicknesses corresponding to the transmission peaks at frequency 2360 MHz are in order 0.033 m, 0.065 m and 0.098 m; as the temperature increases, the position of the transmission peaks will shift to a smaller thickness, the transmission performance of fused silica ceramics decreases slightly with increasing temperature. Comparing the transmission performance of mullite, alumina (Al2O3) and fused silica ceramics, it was found that the fused silica ceramics have excellent transmission properties; especially it is at high temperature. The results of this study can provide guidance for the selection of refractory structure materials and sizes as well as the optimization of heating process parameters in high-temperature microwave heating.
作者: Di Zhai,Cong Wei,Fucheng Zhang,Xiaobiao Shang,Jinhui Peng,Junruo Chen,Meihong Liu
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To study the microwave transmission performance of fused silica ceramics at different thicknesses, temperatures, and frequencies (915 MHz and 2360 MHz) to design refractory structures with good transmission performance for high-temperature microwave heating applications.

Fused silica ceramics exhibit excellent microwave transmission performance with regular fluctuations in PTC due to thickness, showing transmission peaks at specific thicknesses (e.g., 0.033 m, 0.065 m, 0.098 m at 2360 MHz). Transmission peaks shift to smaller thicknesses with increasing temperature, but the shift is small (less than λd/8), allowing good performance over a wide temperature range. Fused silica outperforms mullite and alumina ceramics, especially at high temperatures, due to minimal changes in electromagnetic properties. This provides guidance for selecting refractory materials and optimizing thicknesses to maximize microwave energy utilization in high-temperature heating processes.

The study is theoretical and computational, relying on assumed dielectric properties from literature; no experimental validation is conducted. The frequency 2360 MHz is used instead of the common 2450 MHz, which may limit direct applicability. The analysis is limited to normal incidence and single-layer materials, not accounting for complex geometries or multi-layer structures.

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