研究目的
To realize accurate and efficient on-machine automatic measurement for through holes in the automatic drilling and riveting process of large-scale composite board parts, addressing the bottleneck of manual depth detection.
研究成果
The proposed method and device are capable of automatic through-hole depth measurement with sufficient accuracy and stability for aerospace applications. Experimental results show measurement errors within 0.1 mm and standard deviations up to 0.073 mm. Future work should focus on error compensation algorithms, calibration methods, and integration into automated drilling and riveting systems.
研究不足
The device has not been compensated or optimized, leading to measurement errors influenced by feed speed and pixel threshold settings. It is currently a prototype and requires further integration into automatic systems for practical application. Limitations include response delays in image processing and potential environmental interferences.
1:Experimental Design and Method Selection:
The study involves designing a novel hole depth measuring device with a specific optical path and measurement scheme to convert hole depth into probe displacement data. It includes optical path design, image processing for laser spot detection, and hardware integration.
2:Sample Selection and Data Sources:
Holes with diameters of 6 mm and depths from 3 mm to 30 mm were used as test samples, fabricated for experimental verification.
3:List of Experimental Equipment and Materials:
Equipment includes a prototype measuring device with components like laser transmitter, CCD sensor, beam splitters, capacitive grating displacement sensor, motor, MCU, and host computer. Materials include composite board parts with drilled holes.
4:Experimental Procedures and Operational Workflow:
The probe is moved into the hole using a motor; laser signals are projected and detected via CCD; image processing identifies laser spots; displacement is measured in real time; depth is calculated from displacement differences between entry and exit points of the hole.
5:Data Analysis Methods:
Data is analyzed for accuracy and repeatability using statistical methods such as average value, standard deviation, and standard error of mean. Experiments test effects of feed speed and pixel threshold on measurement stability and accuracy.
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