研究目的
To design and develop an automated, underwater digital radiography inspection system prototype for surveying flexible risers at depths of 100m, improving on current inspection methods by enabling faster, cost-effective volumetric inspection.
研究成果
The RiserSure system successfully demonstrated automated underwater digital radiography for flexible riser inspection using a linear detector array, achieving high-quality images of internal layers in shallow water trials. This represents a cost-effective improvement over traditional methods, with potential for deeper water applications after further development to enhance ruggedness and adaptability.
研究不足
The prototype assumes a straight riser and may not accommodate vertical curvature. Deployment depth is currently up to 100m, and the system requires further ruggedization for harsh offshore environments, such as the splash zone. Cable management needs improvement, and the study did not investigate inspection of risers filled with oil, which might affect attenuation.
1:Experimental Design and Method Selection:
The study involved designing a robotic system for automated underwater digital radiography using a linear detector array (LDA) and a Gamma radiation source. The method selected was double wall double image (DWDI) radiography to inspect flexible risers without removing them from service.
2:Sample Selection and Data Sources:
A flexible riser with a nominal outer diameter of 220mm was used in shallow water sea trials at Loch Linnhe, Fort William. An image quality indicator (IQI) with punched holes was applied to the riser surface for validation.
3:List of Experimental Equipment and Materials:
Equipment included a commercially available underwater Gamma radiation source holder (Nautilus from SXSubsea), a linear digital radiography detector (specific model not mentioned, but with Cadmium Tungstate crystal scintillator), a bespoke robotic scanning system with actuators, winch system, and subsea enclosures made of stainless steel (316L). Materials included a sealed Ir-192 source capsule (20.8 Ci activity).
4:8 Ci activity).
Experimental Procedures and Operational Workflow:
4. Experimental Procedures and Operational Workflow: The robotic system was deployed by winching it down the riser. The gripper system held the riser, and the scanner performed a 360-degree scan. The source and detector were synchronized, with images acquired digitally and transmitted topside via umbilical. Exposure times and scanning speeds were varied during trials.
5:Data Analysis Methods:
Radiographic images were analyzed for quality using the IQI to measure hole visibility and optimize synchronization. Images were viewed on high-resolution monitors to assess internal structures like tensile armour layers.
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