研究目的
Investigating the anti-corrosion behaviors of graphene coatings with different defect values on the copper surface to understand the influence of defect density and layer number on corrosion resistance.
研究成果
Graphene coatings significantly improve copper's corrosion resistance, with performance primarily dependent on defect density rather than layer number. Bi-layer graphene with low defects showed the best protection due to prolonged corrosion pathways for chloride ions. Multi-layer graphene with high defects had shorter pathways and promoted galvanic corrosion, accelerating failure. Future work should focus on fabricating high-quality, low-defect graphene coatings for long-term metal protection.
研究不足
The study is limited to copper substrates and NaCl solutions, which may not represent all corrosive environments. The CVD process inherently introduces defects in multi-layer graphene, and the findings may not generalize to other metals or coating methods. Long-term corrosion mechanisms beyond 480 hours were not fully explored.
1:Experimental Design and Method Selection:
Graphene coatings with different layer numbers (mono-, bi-, tetra-, hex-, octal-layer) were grown on copper foil using a chemical vapor deposition (CVD) method, controlling parameters like temperature, gas composition, flow rate, and deposition time. The corrosion resistance was evaluated through electrochemical tests, salt spray tests, and scanning vibrating electrode technique (SVET) to study galvanic corrosion and protection failure mechanisms.
2:Sample Selection and Data Sources:
Copper foil substrates were used, with an uncoated heat-treated Cu foil as a reference. Samples were characterized using Raman spectroscopy, SEM, XPS, and optical microscopy to assess graphene quality, defect density, and corrosion morphology.
3:List of Experimental Equipment and Materials:
Equipment included a CVD system for graphene growth, Raman system (Alpha 300S, WITec), FESEM (Hitachi S-4800), XPS (Thermo Fisher K-Alpha), electrochemistry workstation (Modulab, Solartron), salt spray chamber (Q-FOG, Q-lab Corporation), and SVET system (AMETEK). Materials included copper foil, gases for CVD, and NaCl solutions for corrosion tests.
4:Experimental Procedures and Operational Workflow:
Graphene was synthesized via CVD, characterized by Raman and SEM. Electrochemical tests involved potentiodynamic polarization and EIS in 3.5 wt.% NaCl. Salt spray tests followed ASTM B117 in 5 wt.% NaCl. SVET measurements were performed with a vibrating microelectrode to map current density over corroded areas.
5:5 wt.% NaCl. Salt spray tests followed ASTM B117 in 5 wt.% NaCl. SVET measurements were performed with a vibrating microelectrode to map current density over corroded areas. Data Analysis Methods:
5. Data Analysis Methods: Raman data analyzed defect density via ID/IG ratios. Electrochemical data fitted to equivalent circuits for impedance. SVET data converted to current density using Ohm's law. Statistical analysis ensured reproducibility with multiple samples.
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Raman system
Alpha 300S
WITec
Characterization of graphene coatings to determine layer number and defect density via Raman spectra.
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Field emission scanning electron microscope
S-4800
Hitachi
Observation of corrosion morphology and graphene coating structure.
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X-ray photoelectron spectroscopy
K-Alpha
Thermo Fisher
Identification of elements and corrosion degree on copper surface.
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Electrochemistry workstation
Modulab
Solartron
Measurement of electrochemical impedance and polarization curves for corrosion resistance evaluation.
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Salt spray chamber
Q-FOG
Q-lab Corporation
Accelerated corrosion testing in salt spray environment.
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Scanning vibrating electrode technique system
AMETEK
Investigation of galvanic corrosion mechanisms by mapping current density.
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Optical microscope
LSM 700
Observation of corrosion morphology after salt spray tests.
ZEISS LSM 990 Spectral Multiplex
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