研究目的
To develop a generic approach for preparing highly conductive electrically conductive composites (ECCs) that are independent of the polymer matrix, enabling high conductivity at steady state and during stretching for applications in stretchable electronics such as electrodes and interconnects.
研究成果
The matrix-independent KI treatment of silver flakes provides a generic approach for fabricating highly conductive ECCs with conductivity close to bulk metals and maintained during stretching. This method allows flexible matrix selection, enabling strong adhesion in interconnects and conformal contact in on-skin electrodes. ECCs demonstrate high performance in electrophysiological monitoring and human-machine interfaces, with potential applications in prosthetics, soft exoskeletons, and rehabilitation. Future work could focus on enhancing cyclic durability and extending the method to other components in stretchable electronics.
研究不足
The stretchability of ECCs is limited by the elongation limit of the polymer matrix (e.g., PDMS ~140%). Cyclic durability could be further enhanced by modifying the polymer matrix to prevent crack generation and propagation. The method may face challenges in dispersion at high KI concentrations, and longer sunlight exposure times for optimal conversion may impact efficiency.
1:Experimental Design and Method Selection:
The study involves a generic approach to treat commercial silver flakes with KI to iodize surfactants, followed by photo exposure to convert silver iodide to silver nanoparticles. This treatment is matrix-independent and aims to enhance conductivity by removing insulating surfactants and promoting sintering between flakes. ECCs are prepared by mixing treated flakes with various polymer matrices (e.g., PDMS, Ecoflex) and curing under optimized conditions.
2:Sample Selection and Data Sources:
Commercial silver flakes (SF-01C) are used as conductive fillers. Polymer matrices include silicone rubbers (Ecoflex 00-30, Sylgard 184, Silbione LSR 4305), isobutylene-isoprene rubber (IIR), styrene butadiene rubber (SBR), nitrile rubber (NBR), and butadiene rubber (BR). Human subjects are involved for electrophysiological signal measurements under ethical guidelines.
3:List of Experimental Equipment and Materials:
Equipment includes X-ray photoelectron spectrometer (Axis Ultra DLD), thermogravimetric analyzer (Shimadzu DTG-60H), Raman confocal microscope (LabRAM ARAMIS), field-emission scanning electron microscope (JEOL JSM-6701Fq), transmission electron microscope (JEM 2100 plus), four-point probe meter (Shanghai Qianfeng SB100A/2), solar simulator (Newport-Oriel Sol3A Class AAA, 94043A), LCR meter (E4980A, Keysight), data acquisition card (PXI-6289, National Instruments), and electronic universal testing machine (CMT-4304-QY). Materials include silver flakes (SF-01C), KI, various polymer matrices, and chemicals like ethanol and polyvinyl alcohol.
4:Experimental Procedures and Operational Workflow:
Silver flakes are treated by stirring with KI solution, cleaning, drying, and exposing to sunlight. Treated flakes are mixed with polymer matrices, applied to molds, and cured at optimized temperatures. ECCs are characterized for morphology, electrical properties, and performance in stretchable interconnects and on-skin electrodes. Electrophysiological signals (ECG, sEMG) are measured using fabricated electrodes and analyzed for human-machine interface applications.
5:Data Analysis Methods:
Electrical resistivity is measured using four-point probe and four-wire methods. Morphological analysis uses SEM, TEM, XPS, Raman spectroscopy, and TGA. Signal analysis for ECG and sEMG involves LabVIEW and Matlab for data acquisition and processing, including SNR calculation and gesture classification based on signal amplitude thresholds.
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Thermogravimetric analyzer
DTG-60H
Shimadzu
Thermal analysis of silver flakes
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Raman confocal microscope
LabRAM ARAMIS
HORIBA Jobin Yvo
Raman spectroscopy of silver flakes
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Field-emission scanning electron microscope
JSM-6701Fq
JEOL
Morphological study of silver flakes and ECCs
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LCR meter
E4980A
Keysight
Measurement of skin-electrode impedance
E4980A/E4980AL Precision LCR Meter
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Silver micro-flakes
SF-01C
Sichuan Zhongchai Great Wall Precious Metal Co. Ltd
Conductive fillers for electrically conductive composites (ECCs)
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Solar Simulator
Sol3A Class AAA, 94043A
Newport-Oriel
Light illumination for photo exposure of treated silver flakes
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X-ray photoelectron spectrometer
Axis Ultra DLD
Surface analysis of silver flakes
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Transmission electron microscope
JEM 2100 plus
TEM and EDS analysis of treated silver flakes
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Four-point probe meter
SB100A/2
Shanghai Qianfeng
Electrical resistivity measurement of ECCs
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Data acquisition card
PXI-6289
National Instruments
Acquisition of ECG and sEMG signals
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Electronic universal testing machine
CMT-4304-QY
SUST
Lap shear test of PDMS-ECC
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Ag/AgCl electrode
2223CN
3M Company
Reference electrode for electrophysiological signal measurement
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Wheeled mobile robot
turtlebot3 burger
ROBOTIS
Controlled via sEMG signals for HMI demonstration
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