研究目的
Designing and fabricating surface-nanopatterned, stretchable strain sensors featuring structural coloration for wireless strain visualization in soft robots.
研究成果
The developed colour-tunable wireless strain sensors enable strain visualization through colour change without electrical measurements, with a strain range up to 50%. The fabrication process combining FIB milling and PDMS casting is rapid, simple, and repeatable. Larger sensor tips enhance light reflection, improving optical strain measurements. The sensors are applicable for strain mapping in soft robots and can be scaled using semiconductor technologies for larger areas.
研究不足
The pattern period imposes geometric limitations; when mould hole diameter exceeds 500 nm, holes overlap, preventing nanopattern fabrication and structural coloration. Fabrication cost and time are considerations, with FIB milling being time-consuming for large areas. Tip height is lower than mould height due to incomplete filling and surface tension effects.
1:Experimental Design and Method Selection:
The study employed a combined approach of focused ion beam (FIB) milling for mould fabrication and nanoimprinting for pattern transfer to polydimethylsiloxane (PDMS). The design rationale was to create sub-micrometre diffractive patterns that enable structural coloration and colour tuning with strain. Theoretical models included the diffraction equation for strain calculation.
2:Sample Selection and Data Sources:
A silicon wafer was used as the mould substrate. PDMS was prepared by mixing Sylgard 184 silicon elastomer base and curing agent at a 10:1 weight ratio, with a black silicon pigment added at 1:50 weight ratio. Samples were 50 mm × 50 mm in size with pattern periods of 520 nm.
3:List of Experimental Equipment and Materials:
Equipment included FIB system (COBRA column, Orsayphysics; UST-5100 stage, FEI), atomic force microscope (AFM; NX-10, Park Systems), field emission-scanning electron microscope (FE-SEM; MERLIN, Zeiss), optical microscope, spectrometer (FLAME-S-XR1, Ocean Optics Inc.), and sample manipulator. Materials included silicon wafer, PDMS (Sylgard 184, Dow Corning), and black silicon pigment.
4:Experimental Procedures and Operational Workflow:
The process involved FIB milling of a nanoscale mould on silicon wafer under varying beam currents (150 pA, 300 pA) and dwell times (0.1 s, 0.2 s, 0.4 s, 0.8 s). PDMS mixture was degassed, poured into the mould, cured at 80°C for 2 h under low vacuum, and ejected. AFM and FE-SEM were used for geometry evaluation. Optical measurements involved irradiating light at 45° incident angle and detecting reflected light at normal angle.
5:1 s, 2 s, 4 s, 8 s). PDMS mixture was degassed, poured into the mould, cured at 80°C for 2 h under low vacuum, and ejected. AFM and FE-SEM were used for geometry evaluation. Optical measurements involved irradiating light at 45° incident angle and detecting reflected light at normal angle. Data Analysis Methods:
5. Data Analysis Methods: Data analysis included measuring geometry parameters (period, depth, diameter, height) via AFM and FE-SEM, and analyzing reflected light intensity and wavelength using spectrometer. Strain was calculated from wavelength changes using linear approximation.
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Focused Ion Beam Stage
UST-5100
FEI
Positioning and movement for FIB milling process
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Field Emission-Scanning Electron Microscope
MERLIN
Zeiss
Capturing images of nanopatterned mould
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Silicon Elastomer
Sylgard 184
Dow Corning
Soft elastomer material for sensor substrate, mixed with base and curing agent
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Focused Ion Beam System
COBRA
Orsayphysics
Fabrication of nanoscale mould on silicon wafer via milling
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Atomic Force Microscope
NX-10
Park Systems
Evaluation of mould and PDMS tip geometry
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Spectrometer
FLAME-S-XR1
Ocean Optics Inc.
Measurement of reflected colour intensity and wavelength
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Black Silicon Pigment
Admixed with PDMS to enhance light absorption or coloration
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Optical Microscope
Observation of PDMS nanopatterned tip array and colour changes
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Sample Manipulator
Positioning samples for optical measurements
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