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Study of the effect of surface laser texture on tribological properties of cemented carbide materials
摘要： Surface texturing has become a potential method to obtain a low friction coefficient under dry/lubricated conditions for different mechanical product surfaces. The mechanism of friction and wear reduction from a micro-texture on the surface of cemented carbide cutting tools was investigated by dry cutting a titanium alloy. Three kinds of micro-textures, namely, line, sinusoidal and rhombic grooves, with different area occupancy rates were produced by a laser on the cemented carbide surface. Experiments and finite element simulation of ABAQUS were used to investigate the tribological characteristics of micro-textured cemented carbide. The results indicated that the line-textured cemented carbide with an area occupancy rate of 10% showed a low friction coefficient of 0.076, which is approximately 34% of the non-textured sample. Few adhesives appeared on the textured surface, while a large number of adhesives were attached to the smooth surface after 30 min of dry friction between the cemented carbide and the titanium alloy balls. Moreover, among the three textures, the line-groove texture has the smallest friction coefficient and a good anti-wear effect. The results show that the existence of a groove texture can effectively reserve the wear debris, reduce the bond wear and weaken the furrow effect.
关键词： titanium alloy,friction and wear,Cemented carbide,machine tool and chip contact zone,surface texture
更新于2025-09-23 15:19:57
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Study on laser-induced oxidation modification coupled with micro milling of WC-Co cemented carbide
摘要： Cemented carbide is known as “industrial tooth” and has wide applications in terms of military, aerospace and other fields. In this study, a compound processing approach named laser-induced oxidation modification coupled with micro milling (LCMM) is proposed to solve its poor micro machining performance. The oxidation mechanism of WC-Co cemented carbide is revealed. Surface morphology and cross-section of WC-Co cemented carbide are investigated after laser irradiation under various average laser power and two reaction environment. Research results present that at the average power of 5 W, scanning speed of 0.5 mm/s and oxygen-rich oxygen condition, the laser-induced oxidation process is optimal. The thickness of oxide layer and sub-layer is 9.1 μm and 2.7 μm, and the material surface generates porous and loose oxide layer. In addition, comparative analyses are performed and discussed in detail considering milling force, tool wear and surface quality of machined micro slot. In comparison with conventional micro milling (CONM), cutting force of Fx and thrust force of Fy generated in removing the oxide layer in LCMM are reduced by 56% and 58% to maximum extent, respectively. The machined surface quality in LCMM is better than that in CONM with a slower rate of increase in surface roughness (Sa). At ap = 2 μm and fz = 1.5 μm/z, surface quality of machined micro slot in LCMM is superior to that at other milling parameters, and the surface roughness reach 57 nm. Tool wear rate in LCMM is greatly improved and tool wear mechanism mainly includes slight adhesion wear and abrasion wear. While, in CONM the wear mechanisms are severe abrasion wear, chipping and adhesion wear. The tool service life in LCMM can be promoted more than double.
关键词： Micro milling,Surface quality,Cemented carbide,Laser-induced oxidation,Tool wear
更新于2025-09-16 10:30:52
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An industry-relevant method to determine material-specific parameters for ultra-short pulsed laser ablation of cemented carbide
摘要： In recent years, it has been shown that ultra-short pulsed lasers can be used for the post processing and the fabrication of cutting tools. This new manufacturing technology can compete with the mainly used grinding process due to its ability to ablate materials independent of their hardness and without any wear. The knowledge of material properties is necessary for an optimal choice of machining parameters and the prediction of the ablation process. Measuring them is challenging, especially for inhomogeneous, ultra-hard materials. In this paper, an industry-relevant method is presented, which enables to determine the threshold fluence and the optical properties of cemented carbide. The required material-specific parameters are derived from simple ablation experiments, which are carried out on a modern laser machining center. Finally, the results are used to present a formula to calculate the material removal rate at different angles of incidence of the laser beam.
关键词： Neuenschwander model,ultra-short pulse laser machining,ablation efficiency,inclined incidence,threshold fluence,ablation rate,cemented carbide
更新于2025-09-12 10:27:22
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Microstructural and Metallurgical Assessment of the Laser-Patterned Cemented Tungsten Carbide (WC-CoNi)
摘要： Cemented carbide is difficult to machine using traditional chip-removal methods due to its hardness. Electrical discharge machining (EDM) is the common method applied to shape cemented carbides because high geometric precision can be achieved. However, some important defects (pores, residual stresses or oxidation products) can be induced due to thermal reactions. Ultra-short pulse laser processing can also provide high precision and meanwhile effectively avoid these defects due to its short laser-matter reaction time. In this paper, three different patterns on WC-CoNi cemented carbides for tribological purposes, namely line-like patterns, dimples and grooves, have been created using different laser set-ups with pulse duration in the range of nanoseconds (10-9s), picoseconds (10-12s) and femtoseconds (10-15s). Microstructural and metallurgical changes of modified surfaces have been studied. Laser scanning microscopy (LSM) is conducted to measure the pattern dimensions. Focused ion beam (FIB) in combination with scanning electron microscope (SEM) is used to investigate the microstructural changes of the patterned materials.
关键词： Surface integrity,Laser surface patterning (LST),Cemented carbide,Ultra-short pulse laser processing
更新于2025-09-12 10:27:22