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Welding of Dissimilar Steel/Al Joints Using Dual-Beam Lasers with Side-by-Side Configuration
摘要： Welding of dissimilar steel/Al lapped joints of 1.5 mm in thickness was carried out by using dual-beam laser welding with side-by-side configuration. The effect of the major process parameters including the dual-beam power ratio of (Rs) and dual-beam distance (d1) on the steel/Al joint characteristics was investigated concerning the weld shape, interface microstructures, tensile resistance and fracture behavior. The results show that dual-beam laser welding with side-by-side configuration produces soundly welded steel/Al lapped joints free of welding defects. The processing parameters of Rs and d1 have a great influence on the weld appearance, the weld penetration in the Al alloy side (P2) and the welding defects. Variation in the depth of the P2 and the locations at the Al/weld interface cause heterogeneous microstructures in the morphology and the thickness of the intermetallic compound (IMC) layers. In addition, electron back scattered diffraction (EBSD) phase mapping reveals that the IMC layer microstructures formed at the Al/weld interface include the needle-like θ-Fe4Al13 phases and compact lath η-Fe2Al5 layers. Some very fine θ-Fe4Al13 and η-Fe2Al5 phases generated along the weld grain boundaries of the steel/Al joints are also confirmed. Finally, there is a matching relationship between the P2 and the tensile resistance of steel/Al joints, and the maximum tensile resistance of 109.2 N/mm is obtained by the steel/Al joints produced at the Rs of 1.50 during dual-beam laser welding with side-by-side configuration. Two fracture path modes have taken place depending on the P2, and relatively high resistance has been achieved for the steel/Al joints with an optimum P2.
关键词： dual-beam laser welding,tensile resistance,side-by-side configuration,EBSD phase mapping,steel/Al joint
更新于2025-11-28 14:24:20
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[IEEE 2018 7th Electronic System-Integration Technology Conference (ESTC) - Dresden, Germany (2018.9.18-2018.9.21)] 2018 7th Electronic System-Integration Technology Conference (ESTC) - Phase Determination in SLID Bonding
摘要： Solid-liquid interdiffusion (SLID) bonding is a technique based on intermetallic compounds (IMCs), enabling a thermal stability at temperatures far surpassing the bonding temperature. The technique has been developed as a die attach and interconnection technology for high-temperature applications, but is also excellent for fine-pitch bonding, and for obtaining bonds with thin layers of well-defined metallurgy. Determining the phases of IMC in a SLID bond is crucial in order to understand and predict the properties of the bond. The re-melting temperature of the bond is defined by the IMCs present, and thus directly defines the high-temperature range the SLID bond can survive. Furthermore, the phases present in a SLID bond determines whether the bond is at thermal equilibrium, or if reactions to form new IMCs are expected over the lifetime of the SLID bond (at the actual application temperature). Also, material properties such as electrical conductivity and elastic modulus will depend on which phase is present in a SLID bond. The two most common SLID systems are treated in this paper: Cu–Sn has a relatively simple phase diagram, with two IMCs. The possible phases in a Cu–Sn SLID bond are easily identified by Energy-Dispersive X-ray Spectroscopy (EDX) in the Scanning Electron Microscope (SEM), and they are easily differentiated in optical microscopy as well as in SEM microscopy. Routine investigations of spatial distribution of the various phases can thus be performed by microscopy. Au–Sn has a more complex phase diagram. Au and Au–Sn IMCs are easily distinguished in optical microscopy, but not so easily in SEM. The different IMCs are not discernable neither by microscopy nor by EDX. By using Electron Backscatter Diffraction (EBSD) in combination with electron microscopy and EDX, we demonstrate phase identification and the spatial distribution of phases in a complex Au–Sn SLID bond.
关键词： EBSD,TLP bonding,SLID bonding,EDX,microscopy
更新于2025-09-23 15:22:29
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Microstructures and Mechanical Properties of Dissimilar Al/Steel Butt Joints Produced by Autogenous Laser Keyhole Welding
摘要： Dissimilar Al/steel butt joints of 6.0 mm thick plates have been achieved using fiber laser keyhole welding autogenously. The cross sections, interface microstructures, hardness and tensile properties of Al/steel butt joints obtained under different travel speeds and laser beam offsets were investigated. The phase morphology and thickness of the intermetallic compound (IMC) layers at the interface were analyzed by scanning electronic microscopes (SEM) using the energy-dispersive spectrometry (EDS) and electron back-scattered diffraction (EBSD) techniques. The results show that travel speeds and laser beam offsets are of considerable importance for the weld shape, morphology and thickness of IMC layers, and ultimate tensile strength (UTS) of Al/steel butt joints. This proves that the IMC layers consist of Fe2Al5 phases and Fe4Al13 phases by EBSD phase mapping. Increasing laser beam offsets from 0.3 mm to 0.7 mm significantly decreases the quantity of Fe4Al13 phases and the thickness of Fe2Al5 layers at the interface. During tensile processing, the Fe2Al5 layer with the weakest bonding strength is the most brittle region at the interface. However, an intergranular fracture that occurred at Fe2Al5 layers leads to a relatively high UTS of Al/steel butt joints.
关键词： laser keyhole welding,IMC layers,Al/steel joints,tensile properties,EBSD phase mapping
更新于2025-09-23 15:21:21
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EBSD characterization of the L-605 Co-based alloy welds processed by pulsed Nd:YAG laser welding
摘要： Herein, pulsed Nd:YAG laser welding of the L-605 Co-based alloy was investigated. The effect of the welding heat input (HI) on the penetration depth, microstructure, and mechanical properties of the weld metal was studied. A field emission scanning electron microscopy equipped with an electron backscatter diffraction (EBSD) detector was used to perform microstructural characterization. The results indicated that use of the HI value in the range of 48–80 J/mm could result in the formation of sound welds with full penetration depth at bead-on-plate configuration. EBSD studies revealed that when a low HI value was used to fabricate the double-welded sample, the {1 0 0} direction of austenite grains in the weld metal was parallel to the transvers and welding directions. Regarding the single-welded sample with a high HI value, the ?1 0 0? direction was strongly oriented at an angle between 40° to 50° with respect to the welding direction. Improvement in the hardness of both single-welded and double-welded samples was observed, as compared to the based metal. The results of tensile tests showed that tensile strength of the weldments was higher or almost similar to that of the base metal. Overall, the changes in the HI values had no significant effect on mechanical behavior of the weldments.
关键词： EBSD analysis,Microstructure,Laser welding,Mechanical behavior,Co-based alloy
更新于2025-09-23 15:21:01
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Effect of laser shock peening on mechanical and microstructural aspects of 6061-T6 aluminum alloy
摘要： Laser shock peening (LSP) of 6061-T6 aluminum alloy was performed and parametric effects post LSP on mechanical aspects and microstructural evolution are meticulously studied using various means of characterization techniques such as residual stress analysis, surface roughness, Vickers microhardness, tensile testing, X-ray diffraction (XRD) analysis, transmission electron microscopy (TEM) and electron back scattered diffraction (EBSD). Work hardened layer of ~1500 μm depth is obtained with significant improvement in cross-sectional microhardness up to 33.04%. Beneficial compressive residual stress of maximum magnitude up to -273 MPa was induced in laser peened specimens concentrating its overall effect around the depth of 100 μm along the effective depth region. Second phase Mg5Si6 (β?) precipitates were observed post LSP while analyzing XRD profiles along with the peak broadening and peak shifting towards higher 2θ angle justifying the results obtained in microhardness profile. High angle grain boundaries (HAGBs) fraction was increased in LSPed specimens and its effect is noticed in residual stress profile. Mg5Si6 (β?) precipitates are attributed as contributing precipitates in improving the mechanical properties of LSPed specimens along with the dense dislocation density caused by severe plastic deformation during LSP. The collective contribution of strain hardening, second phase precipitates, peak broadening, dislocation density and increased fraction of HAGBs is observed in mechanical and microstructural aspects of LSPed specimens. The results are discussed in detailed and are strongly correlated with each other.
关键词： EBSD,Aluminum alloy,cosα method,TEM,XRD,Laser shock peening
更新于2025-09-23 15:19:57
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Mechanical response of a Laser Cladding repaired structure: localization of plastic strain due to microstructure gradient
摘要： Laser Cladding is an additive manufacturing technology enabling to repair complex metallic components by removing the worn region and reconstructing locally the initial geometry. The aim of this work is to study the mechanical response of Inconel 718 repaired thin walls. More precisely, we perform an EBSD imaging and in-situ SEM tensile tests on specimen whose gauge section contains the interface between base material and repaired area. We observe the multiaxial strain patterns until failure at the grain level using a Digital Image Correlation method and superpose this pattern with the microstructure gradient induced by repair. The observations highlight a strain localization phenomenon in repaired structures mainly due to grain size effect.
关键词： SEM tensile tests,Laser Cladding,Inconel 718,strain localization,EBSD,microstructure gradient,Digital Image Correlation
更新于2025-09-23 15:19:57
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A Beginners' Guide to Scanning Electron Microscopy || Components of the SEM
摘要： The primary components of the SEM are electron column, specimen chamber, and computer control system as shown in the photograph of Fig. 2.1. These components are used to carry out various functions of microscopy and microchemical analysis. The SEM instrumentation may include secondary and backscattered electron detectors, energy-dispersive x-ray spectrometer (EDS), low vacuum detector, electron backscattered diffraction (EBSD) detector, etc. Some of this instrumentation may not be necessary for basic imaging but play an increasingly important role in more demanding microscopy applications. A user has a continual interaction with the primary components of the SEM, which has a direct bearing on the quality of images and analyses obtained. In addition to these components, secondary/miscellaneous equipment such as vacuum pumps, water chiller, and electronics form an essential part of the overall system without which the SEM cannot function. However, this equipment runs seamlessly in the background and hardly needs any input from the user. Modern day SEMs are controlled with computers. However, the quality of images obtained largely depends on the input parameters as determined by the operator. This necessitates the study of SEM and its various components and the way it can be used to produce high-quality images and reliable analytical data.
关键词： microchemical analysis,electron column,energy-dispersive x-ray spectrometer,specimen chamber,backscattered electron detectors,computer control system,secondary electron detectors,SEM,microscopy,EBSD detector
更新于2025-09-23 15:19:57
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Effect of Ultrasonic Nanocrystal Surface Modification on the Microstructure and Martensitic Transformation of Selective Laser Melted Nitinol
摘要： Nitinol has significant potential for biomedical and actuating-sensing devices, thanks to its functional properties. The use of selective laser melting (SLM) with Nitinol powder can promote novel applications aimed to produce 3D complex parts with integrated functional performances. As the final step of the production route, finishing processing needs to be investigated both for the optimization of the surface morphology and the limit alteration of the Nitinol functional properties. In this work, the effect of an advanced method of surface modification, ultrasonic nanocrystal surface modification (UNSM), on the martensitic transformation and microstructure of SLM built Ni50.8Ti49.2 (at.%) was investigated. Scanning electron microscopy, X-ray diffraction, and differential scanning calorimetry indicated that the UNSM process can generate stress-induced martensite, at least partially suppressing the martensitic transformation. The microhardness profile indicates that the UNSM process can affect the mechanical properties of the SLMed Nitinol sample in a range of up to approximately 750 μm in depth from the upper surface, while electron backscatter diffraction analysis highlighted that the initial austenitic phase was modified within a depth below 200 μm from the UNSMed surface.
关键词： NiTi,ultrasonic nano-crystal surface modification,EBSD,XRD,selective laser melting,microstructure
更新于2025-09-16 10:30:52