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Fatigue Life of Materials Strengthened by Laser Shock Processing
摘要： The influence of the thickness of 03Х22Н6М2 stainless steel samples strengthened by laser shock processing on their fatigue life is investigated by finite-element modeling. This technology is found to increase the fatigue life of thin (2 mm) samples more than threefold.
关键词： finite-element modeling,fatigue life,residual stress,laser shock processing
更新于2025-09-23 15:19:57
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Predicting the fatigue life of an AlSi10Mg alloy manufactured via selective laser melting by using data from Computed Tomography
摘要： A modelling strategy is proposed to evaluate the influence of defect morphology on the fatigue limit of additively manufactured Al alloys by: (i) obtaining an x-ray micro-computed tomography (μ-CT) 3D image of the material, (ii) computing the Equivalent Inertia Ellipse of each individual pore, (iii) modelling the influence of the defect on the fatigue limit through the DSG approach and, (iv) 3D mapping the criticality of each individual defect. For this fatigue study, an AlSi10Mg alloy was manufactured by selective laser melting using sub-optimal deposition parameters in order to produce large lack-of-fusion defects. After a T6 heat treatment, tension-compression fatigue tests, with R = -1, were conducted on specimens oriented with their loading axis either parallel or normal to the Z-axis of the additive manufacturing equipment. Two samples were characterised before μ-CT testing in order to characterise the initial 3D defect population. Each sample was fatigued step by step in order to determine the fatigue limit. The fracture surface was then carefully observed using a scanning electron microscope (SEM) in order to identify the critical defect in the initial μ-CT image. A comparison with the fatigue results led to the following conclusions: (i) when the longest axis of the defect is perpendicular to the load axis, modelling the defect as an equivalent inertia prolate ellipse gives better results (5 % error on the fatigue limit) than modelling it as a simple equivalent sphere (22 % error on the fatigue limit), (ii) the prolate ellipse is not relevant when the longest axis of the defect is oriented along the loading axis; in this case an oblate equivalent ellipse should be used, (iii) the concept of ‘size’ for a complex 3D shaped defect should be linked to the inertia and the loading, (iv) with this approach, surface defects are shown to be more critical than internal ones for fatigue life and, (v) a 3D defect criticality map of the entire sample can be plotted to provide visual feedback on which defects are the most critical for fatigue life.
关键词： AlSi10Mg alloy,defect morphology,selective laser melting,fatigue life,Computed Tomography
更新于2025-09-19 17:13:59
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Fatigue Life Behavior of Laser Shock Peened Duplex Stainless Steel with Different Samples Geometry
摘要： Two different stress raiser geometries (fillet and notched) were treated by laser shock peening (LSP) in order to analyze the effect of sample geometry on fatigue behavior of 2205 duplex stainless steel (DSS). The LSP treatment was carried through Nd:YAG pulsed laser with 1064 nm wavelength, 10 Hz frequency, and 0.85 J/pulse. Experimental and MEF simulation results of residual stress distribution after LSP were assessed by hole drilling method and ABAQUS/EXPLICIT software, respectively. The fatigue tests (tensile-tensile axial stress) were realized with stress ratio of R = 0.1 and 20 Hz. A good comparison of residual stress simulation and experimental data was observed. The results reveal that the fatigue life is increased by LSP treatment in the notched samples, while it decreases in the fillet samples. This is related to the residual stress distribution after LSP that is generated in each geometry type. In addition, the fatigue crack growth direction is changed according to geometry type. Both the propagation direction of fatigue crack and the anisotropy of this steel results detrimental in fillet samples, decreasing the number of cycles to the fatigue crack initiation. It is demonstrated that the LSP effect on fatigue performance is influenced by the specimen geometry.
关键词： laser shock peening,residual stress,duplex stainless steel,fatigue life,sample geometry
更新于2025-09-19 17:13:59
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An Optimal Genetic Algorithm for Fatigue Life Control of Medium Carbon Steel in Laser Hardening Process
摘要： This study proposes a genetic algorithm-optimized model for the control of the fatigue life of AISI 1040 steel components after a high-power diode laser hardening process. First, the effect of the process parameters, i.e., laser power and scan speed, on the fatigue life of the components after the laser treatment was evaluated by using a rotating bending machine. Then, in light of the experimental findings, the optimization model was developed and tested in order to find the best regression model able to fit the experimental data in terms of the number of cycles until failure. The laser treatment was found to significantly increase the fatigue life of the irradiated samples, thus revealing its suitability for industrial applications. Finally, the application of the proposed genetic algorithm-based method led to the definition of an optimal regression model which was able to replicate the experimental trend very accurately, with a mean error of about 6%, which is comparable to the standard deviation associated with the process variability.
关键词： genetic algorithm,laser hardening,diode laser,fatigue life
更新于2025-09-16 10:30:52
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Modelling the influence of laser drilled recast layer thickness on the fatigue performance of CMSX-4
摘要： This paper introduces a novel approach to fatigue life prediction modelling considering the laser drilling effect on film cooling holes of turbine vanes. The methodology proposed is based on a stress-life model such as the Basquin law and the introduction of manufacturing damage effect. The proposed empirical model gives a unique versatility compared to other stress-life models by considering surface damage such as the recast layer produced by the laser drilling process. The proposed empirical model has been thoroughly tested and validated using existing fatigue data. The statistical analysis shows that the proposed model is adequate for estimating the fatigue life of laser drilled specimens considering the recast layer thicknesses effect. The proposed model also can estimate the life of untested specimens even when only a small sample of fatigue data is available, thereby reducing the required testing data.
关键词： Fatigue life,recast layer,laser drilling,surface defects
更新于2025-09-12 10:27:22
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Effect of Laser Beam Welding on the Cyclic Material Behavior of the Press-hardened Martensitic Chromium Steel X46Cr13
摘要： For the application of high-strength materials in welded joints, a point of principle is how the strength of the sheet metal is affected by cyclic loading and by welding. For the investigation of the cyclic material behavior of the press-hardened martensitic chromium steel X46Cr13, strain-controlled fatigue tests were performed and evaluated. The aim of compensating the limitations in the weldability of this press-hardened material is achieved by a reduced heat input of the laser beam welding and a defined heat treatment. The effect of laser beam welding on the fatigue properties is shown by the cyclic behavior of butt joints. The cyclic material behavior is the basis of strain-based fatigue assessment approaches. Both cyclic stress-strain curves and strain-life curves are used for the fatigue life estimation. No clear difference between the press-hardened base material and butt joints has been found in the cyclic stress-strain curves. Transient effects are found by comparison of hysteresis loops of the initial loading, at the cyclically stabilized state and at crack initiation. Cyclic hardening is concluded from the initial loading and the cyclically stabilized state. By comparison of strain-life curves, a difference in the number of cycles to crack initiation between the base material and butt joints is found. Cycles to crack initiation of butt joints tested under strain control result in over 50 % of the base material’s fatigue strength at 1·106 cycles to failure.
关键词： high manganese TWIP steels,high-strength steel,MnCr steels,butt joint,laser beam welding,Martensitic stainless steel,integral fatigue life estimation method,press-hardening,cyclic material behavior
更新于2025-09-12 10:27:22
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Optimization of Laser Shock Peening For Titanium
摘要： Present competitive world is looking for Components with high strength and fatigue resistance finding their applications in aerospace, turbine parts and especially bio-medical devices with high bio-compatibility. Advanced engineering techniques are required to produce parts of higher complexities and desirable surface qualities. Laser peening stood first in a row of all various surface treatments of metallic component. A Fundamental purpose of nobility of the nearby variations in residual stress that happen inside the processed region, that are sensitive to processing variables and not effectively measured tentatively. The rule of residual .stress .is important .in guaranteeing .the nobility of engineering segments and Laser. Shock. Peening (LSP) process .can be utilized to great impact to present the gainful compressive residual . stress .levels as required. It is, nonetheless, hard to utilize ordinary laser . peening .rule .frameworks to set up the perfect peening .state that . will bring about the best .execution. This .paper.. results .from .a study .to optimize the .laser .peening .parameters . for a typical . titanium.. ND- YAG laser equipment was taken for the experimental work and statistical Taguchi technique was .used .to bound .the number .of experiments .necessary .for optimization .to be feasible.
关键词： Fatigue life,Taguchi Technique,Biomedical applications,Laser peening
更新于2025-09-12 10:27:22
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Improvement of the Fatigue Life of Stainless Steel Specimens by Laser Shock Processing
摘要： An investigation concerning the influence of laser shock processing (LSP) of stainless steel specimens made of 03Kh22N6M2 steel for the fatigue life by finite element modeling was performed. The known experimental fatigue life parameters were compared with the data taken from the finite element modeling. A conforming comparison is observed between the numerical and experimental data. It was shown that the thickness of the specimen is an important parameter during application of the LSP technology. It was found that with the decrease in the specimen thickness the fatigue life, conditioned by the LSP application, improves significantly. It was shown that for thin specimens (about 2 mm) the application of the LSP technology improves the fatigue life to 300%.
关键词： residual stresses,finite element modeling,fatigue life,laser-shock-wave processing
更新于2025-09-11 14:15:04