Implementation of Advanced Laser Control Strategies for Powder Bed Fusion Systems

摘要： Laser path, scan speed, and laser power are critical machine parameters for determining the quality of the output of laser-based powder bed fusion (LPBF) processes. A jerk-limited control strategy is implemented for laser path planning on a LPBF additive manufacturing (AM) testbed. The actual and commanded laser paths/velocities are found to be in better agreement with each other compared to conventional controls. The new controller enabled implementation of advanced laser power control strategies synchronized with laser position and velocity by embedding all into a modified G-code (referred as AM G-code). An interpreter is developed to utilize sophisticated LPBF laser control commands.