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Microstructure and properties of high strength and high conductivity Cu-Cr alloy components fabricated by high power selective laser melting
摘要: Although different kinds of metal materials have been built in the past years, it is difficult to fabricate the components of copper alloys with high strength and high conductivity due to their high reflectivity and thermal conductivity. In this paper, Cu-Cr alloy with high strength and high conductivity was successfully manufactured by high laser power selective laser melting. The microstructure, mechanical properties and conductivity were studied and compared before and after the heat treatment. The microstructure of the as-built sample was columnar grains with very fine cellular sub-structures and precipitates of Cr and Cr2O3. After heat treatment, the Cr particles precipitated from Cu matrix, resulting in simultaneous increase in strength and conductivity. The ultimate tensile strength of 468 MPa, yield strength of 377.33 MPa, and electrical conductivity of 98.31% IACS were achieved, which is even better than the samples fabricated by rolling with post heat treatment.
关键词: Cu-Cr alloy,Electronic conductivity,Laser processing,Microstructure,Mechanical properties
更新于2025-11-28 14:24:20
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Analysis of properties laser welded RAK 40/70 steel sheets
摘要: Both, the ecological production and operation of vehicles demand using such materials for deformation zones’ structural parts, which show some specific properties and use innovative technologies to process them. Specific requirements for functionality (strength, stiffness, deformation work, fatigue properties) are closely linked to processability (formability). In the paper are presented results for multiphase TRIP steel RAK40/70 when welded by pulse solid-state fiber laser YLS-5000. Based on microstructure analysis in the fusion zone and heat affected zone the welding parameters were optimised. The influence of laser welding on the strength and deformation properties was verified by characteristics of strength, stiffness and deformation work, as they were calculated from mechanical properties measured by tensile test and three-point bending test. The knowledge gathered in the field of laser welding influence on the strength and deformation properties of multiphase TRIP steel RAK40/70 should help designers when design the lightweight structural parts of the car body.
关键词: mechanical properties,TRIP steel,RAK 40/70,microstructure,laser welding
更新于2025-11-28 14:24:20
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Influence of Technological Parameters of Direct Laser Deposition Process on the Structure and Properties of Deposited Products from Alloy Ti-6Al-4V
摘要: The technology of direct laser deposition is the most promising for using in various industries. One of the most interesting areas for using this technology is an aviation industry. Due to their unique properties, titanium alloys are widely used in the aircraft industry for gas turbine engine components. In this paper, the effect of DLD process parameters on defect formation and structure is considered. The influence of energy density on the mechanical properties of parts is determined.
关键词: Direct Laser Deposition,additive manufacturing,mechanical properties,Titanium alloys
更新于2025-11-28 14:24:20
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Microstructural Characteristics of Laser Metal Deposited Magnesium Alloy AZ31
摘要: Up to now, only a limited amount of metallic materials is investigated for laser additive manufacturing (LAM). However, the demand to widen the application possibilities by enlarging the range of materials for LAM is growing fast. By now, titanium and aluminium alloys are in the focus of research. In contrast, magnesium alloys are rarely used in the field of additive manufacturing, although they possess a low density in combination with a high specific strength. Currently, magnesium structures are mainly produced by casting but during the last years, the use of wrought alloys also increased. A reason for the rare use of magnesium alloys for LAM technologies might be the high flammability of magnesium powders. This difficulty can be avoided by using magnesium wire for laser metal deposition (LMD). In the present study, the microstructural characteristics of a LMD processed AZ31 magnesium alloy are investigated. For this purpose, optical microscopy and scanning electron microscopy were used. With the help of EDX and EBSD analysis, a change of the chemical composition and micro texture with structure height was identified. The relationship of microstructure and local mechanical properties was investigated with the help of Vickers micro hardness testing. Based on the obtained results it can be concluded that the microstructural characteristics of laser additive manufactured magnesium alloys differ from those of titanium and aluminium alloys. Thus, a wider application spectrum of LMD and magnesium alloys can be opened up.
关键词: laser metal deposition,local mechanical properties,microstructure,magnesium alloy,wire,microtexture
更新于2025-11-28 14:24:20
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Influence of Al-Si coating on microstructure and mechanical properties of fiber laser welded 22MnB5 steel
摘要: Fiber laser welding of as-received 22MnB5 steel with Al-10wt.%Si coating in butt configuration was performed. The influence of Al-Si coating on microstructure transformation and mechanical properties including tensile tests, fatigue tests and Erichsen cupping tests was investigated. Ferrite with Al enrichment (1.37 wt%) was found in the fusion zone (FZ) of coated welded joints with 15% area proportion, while nearly entire martensite structure composed the FZ in the case of de-coated joint. The strain localization was more likely to accumulate at the martensite/martensite interface rather than the ferrite/martensite interface due to the higher kernel average misorientation (KAM) values. Microhardness of the FZ in coated welded joints dropped by 50HV compared with that of de-coated welded joints. However, tensile properties were not affected since failure occurred at base metal (BM). Fatigue samples of coated welded joints showed better performance than the de-coated ones, suggesting that the ferrite in the FZ had positive effect on fatigue lives under cycling load conditions. The Erichsen cupping tests showed similar Erichsen values (5.60 mm and 5.67 mm) for de-coated and coated welded joints. An opposite effect of ferrite on Erichsen cupping tests was obtained. The peak force required for deformation dropped by 35% with Al-10wt.%Si coating.
关键词: Microstructure,Al-Si coating,Mechanical properties,Fiber laser welding,22MnB5 steel
更新于2025-11-28 14:24:20
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Tailoring the collagen film structural properties via direct laser crosslinking of star-shaped polylactide for robust scaffold formation
摘要: Application of restructured collagen-based biomaterials is generally restricted by their poor mechanical properties, which ideally must be close to those of a tissue being repaired. Here, we present an approach to the formation of a robust biomaterial using laser-induced curing of a photosensitive star-shaped polylactide. The created collagen-based structures demonstrated an increase in the Young’s modulus by more than an order of magnitude with introduction of reinforcing patterns (from 0.15±0.02 MPa for the untreated collagen to 51.2±5.6 MPa for the reinforced collagen). It was shown that the geometrical configuration of the created reinforcing pattern affected the scaffold’s mechanical properties only in the case of a relatively high laser radiation power density, when the effect of accumulated thermomechanical stresses in the photocured regions was significant. Photo-crosslinking of polylactide did not compromise the scaffold’s cytotoxicity and provided fluorescent regions in the collagen matrix, that create a potential for noninvasive monitoring of such materials’ biodegradation kinetics in vivo.
关键词: mechanical properties,collagen,reinforcements,photopolymerization,biocompatible polymers,riboflavin
更新于2025-11-21 11:24:58
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Laser additive manufacturing of Zn-2Al part for bone repair: Formability, microstructure and properties
摘要: Zinc (Zn) alloys are promising bone repair materials due to their inherent degradability, favorable mechanical property and biocompatibility. In this investigation, laser powder bed fusion (LPBF) known as a representative additive manufacturing technique was applied to fabricate Zn-2Al (wt.%) part for bone repair application. A low energy density (Ev) led to the formation of pores and resultant insufficient densification rate due to the high liquid viscosity within the molten pool. In contrast, a high Ev caused the evaporation of Zn powder and resultant failure of LPBF. With Ev increasing, the obtained grains and the precipitated lamellar eutectic structure contained η-Zn and α-Al phase became coarsened, which could be attributed to the enhanced heat accumulation and consequently decreased cooling rate. At optimized Ev of 114.28 J/mm3, fully dense Zn-2Al part with a densification rate of 98.3±1.4% was achieved, which exhibited an optimal hardness of 64.5±1.8 Hv, tensile strength of 192.2±5.4 MPa and a moderate corrosion rate of 0.14 mm/year. In addition, in vitro cell tests confirmed its good biocompability. This study indicated that LPBF processed Zn-2Al part was a potential material for bone repair.
关键词: Zn alloys,laser additive manufacturing,mechanical properties,degradation rate,biocompability
更新于2025-11-21 11:18:25
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Development of a high strength Al–Zn–Si–Mg–Cu alloy for selective laser melting
摘要: Despite additive manufacturing processes are already widely used in several industrial applications, there are few materials that are specifically designed and optimized for these technologies. Currently, only few Al alloys are available on the market and employed for 3D printing of structural parts. In particular, SieMg bearing alloys are the most common Al alloys for additive manufacturing, featuring high processability but moderate mechanical properties. By this work, we studied the effect of Si addition on the hot cracking susceptibility of a high strength AleZneMgeCu alloy. A preliminary activity has been carried out by blending AleZneMgeCu and AleSieMg powders and analysing their microstructure and properties achieved after selective laser melting. Eventually a new AleZneSieMgeCu alloy has been designed, produced as powder alloy by gas atomization and tested. The microstructure and phase transformations of the new alloy has been investigated by synchrotron X-ray diffraction, differential scanning calorimetry and microscope analysis. The AleZneSieMgeCu alloy processed by selective laser melting featured a relative density of 99.8%, no hot cracks were noticed within the investigated microstructures. The ability of the new alloy to respond to aging starting from both as built and solution annealed conditions has been also evaluated. A good response to direct aging (directly from as built condition) was demonstrated, featuring yield strength and ultimate tensile strength of 402 and 449 MPa, respectively, and hardness of 174 HV after optimized aging at 165 (cid:1)C for 2 h.
关键词: Differential scanning calorimetry,Metal additive manufacturing,Mechanical properties,Synchrotron X-ray diffraction,High strength Al alloy
更新于2025-11-21 11:18:25
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Precipitation behavior of selective laser melted FeCoCrNiC0.05 high entropy alloy
摘要: Interstitial elements are e?ective to strengthen high entropy alloys (HEAs). In this work, FeCoCrNiC0.05 was prepared by selective laser melting (SLM) followed by annealing. The e?ects of annealing on the microstructures and mechanical properties of the SLMed FeCoCrNiC0.05 were investigated. Results show that, nano-scale Cr23C6-type carbides can precipitate under annealing conditions, leading to higher yielding strength. The SLMed FeCoCrNiC0.05 annealed at 1073 K for 0.5 h has a yielding strength of 787 MPa and an elongation of 10.3%. Precipitation kinetics in SLMed FeCoCrNiC0.05 has been established according to Avrami formula. The high strength can be attributed to solid solution hardening, precipitation hardening and cell-like structures.
关键词: Precipitation kinetics,Hardening mechanism,Selective laser melting,Mechanical properties,High entropy alloy
更新于2025-11-14 17:04:02
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Plastic anisotropy of laser melting deposited Ti–5Al–5Mo–5V–1Cr–1Fe titanium alloy
摘要: Tensile tests of laser melting deposited Ti–5Al–5Mo–5V–1Cr–1Fe titanium alloy specimens in different orientations were conducted, which indicates significant plastic anisotropy of this material. Digital image correlation method added in-situ-tensile tests were carried out to investigate mechanical properties with respect to specified material structures. The results indicate that the plasticity properties of the thick columnar grain and that of other grains are significant different. Under the same stress level, the thick columnar grain yield firstly and bear the main plastic deformation of the whole specimen. The elasto-plastic Poisson's ratio of the thick columnar grains and that of other grains are also different. Tests on layer bands indicate that the coarser microstructures of the layer bands lead a stronger resistance to tensile plastic deformation, but a weaker resistance to shear plastic deformation. In addition, the direction of primary α laths on both sides of the layer bands may be different, and this has an obviously effect on the tensile plastic deformation of the specimen.
关键词: Digital image correlation method,Plastic anisotropy,Laser melting deposited,Titanium alloy,Mechanical properties
更新于2025-10-24 16:40:20