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Investigation of strengthening mechanism of commercially pure titanium joints fabricated by autogenously laser beam welding and laser-MIG hybrid welding processes
摘要: In this study, in order to achieve a better understanding of the strengthening mechanism in the commercially pure (CP) Ti welds, autogenously laser beam and laser-MIG hybrid welding of 4.2 mm thick CP-Ti plates were performed and the correlation between microstructure, texture distribution and the mechanical properties were systematically investigated. Microstructural coarsening and increase in microhardness were observed in the HAZ and WZ. The tensile test results suggested the base metal was the weak point of the joint for both welding conditions. The EBSD observations confirmed that a large number of 1012 and 1122 twin grains occurred in the HAZ and WZ of both welded joints, while a higher concentration of these twin grains were found in the laser-MIG hybrid joints. High concentration of the twin grain boundaries can act as barrier to stop dislocation slip during deformation and therefore contribute to the strengthening of the welds. The existence of very small twin grains and acicular α phase in HAZ and WZ would equivalently reduce the averaged grain size and therefore induce an increase in strength based on Hall-Petch’s law. In addition, the averaged Schmid factor of BM is higher than that of the WZ and HAZ in both welding joints suggesting that the grain boundary sliding will take place preferably in BM during deformation so that the necking and fracture occurred in base metal during tensile tests of both welding joint specimens.
关键词: Texture,Mechanical property,Laser-MIG hybrid welding,Strengthening mechanism,Commercially pure titanium,Laser beam welding,Microstructure
更新于2025-11-28 14:24:20
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Vibration parameters optimum of 316L steel laser welding under high frequency micro-vibration condition
摘要: High frequency micro vibration combined with laser was applied in the laser welding process parameters were chosen by comparison of weld geometry. In detail, laser power(P) is 2.5kW, welding speed(V) is 1.2m / min, defocusing amount(DA) is -5mm. Three parameters including frequency(F), vibration acceleration(A) and angle(θ) were changed according to the orthogonal test scheme. The microstructure and the tensile properties of the welded joint were compared and analyzed. The morphology of weld tail was analyzed to describe hole stability. It was found that micro-structure and mechanical of joint was significantly influenced by A and F. In the case of vibration resonance, the higher the F, the better the ultimate tensile strength(UTS), and the higher the hardness. When F was 1360 Hz, UTS was 602 MPa. When A was increased from 10 to 60 m/s2, the UTS was improved by 10 MPa. HW and HL were even disappeared in a higher resonance state. Response surface analysis results showed that factors of F and A have significant effects on the width of weld. Width was increased by higher resonance state. It was obtained that optimum process parameters were F=1360 Hz, A= 60 m/s2 and θ = 90°. UTS was 602MPa, hardness was 214.5 Hv, and elongation was 40%. This is mainly due to the grain refinement strengthening.
关键词: Laser welding,Mechanical property,Parameter,Response surface,Vibration
更新于2025-11-28 14:24:20
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Analysis of microstructure and mechanical strength of lap joints of TZM alloy welded by a fiber laser
摘要: The application of molybdenum alloys to structural components is severely limited due to their poor weldability with serious defects of porosity and joint embrittlement after welding despite their high melting temperature, hot strength and creep resistance. A systematical experimental study has been conducted to explore the potential of laser welding of 0.5 mm-thick Titanium-zirconium-molybdenum (TZM) alloy in a lap welding configuration. Porosity was found to be the most serious problem in the TZM laser lap welding process. Introducing an interface gap of 0.09 mm had the most positive effect in reducing the porosity compared to using helium gas, different shielding gas flow rates, adding alloy element and different heat input rate. With the use of 0.09 mm-interface gap, the porosity of the weld joint was reduced to 3%. The tensile stress of the bead on plate (BOP) welded joint could achieve about 60% that of the base metal. The fracture stress of the lap welded joint obtained by using 0.09 mm-interface gap in tensile-shear test was about 142 MPa. The porosity and embrittlement were responsible for the reduction of the strength and ductility of the welded joint.
关键词: Porosity,Mechanical property,Molybdenum alloy,Laser welding
更新于2025-11-28 14:24:20
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Preparation and properties of duplex NI-P-TIO <sub/>2</sub> /NI nanocomposite coatings
摘要: Duplex Ni-P-TiO2/Ni coatings were deposited on the brass substrate by using two baths. Ni-P-TiO2 nanocomposite coatings were electroplated as the outer layer on the Ni-plated brass substrate by adding transparent TiO2 sol (0–50 mL/L) into the Ni-P plating solution. The microstructure, mechanical property and corrosion resistance of the duplex Ni-P-TiO2/Ni nanocomposite coatings were systemically investigated. The results show that the interface of duplex coating was uniform and the adhesion between two layers was extremely good. The microhardness of duplex Ni-P-12.5 mL/L TiO2 /Ni coating was ~616 HV50 compared to ~539 HV50 of Ni-P /Ni coating and ~307 HV50 of single Ni coating. Meanwhile, the wear resistance and the corrosion resistance of the duplex nanocomposite coating have also been improved remarkably compared with single Ni coating. However, adding excessive TiO2 sol (more than 12.5 mL/L) caused the agglomeration of TiO2 nanoparticles and led to a porous structure in the outer layer, resulting in the deterioration of coating properties.
关键词: Nanocomposite coatings,mechanical property,corrosion resistance.
更新于2025-09-23 15:23:52
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Preliminary Characterization of Glass/Alumina Composite Using Laser Powder Bed Fusion (L-PBF) Additive Manufacturing
摘要: Powder bed fusion (PBF) additive manufacturing (AM) is currently used to produce high-efficiency, high-density, and high-performance products for a variety of applications. However, existing AM methods are applicable only to metal materials and not to high-melting-point ceramics. Here, we develop a composite material for PBF AM by adding Al2O3 to a glass material using laser melting. Al2O3 and a black pigment are added to a synthesized glass frit for improving the composite strength and increased laser-light absorption, respectively. Our sample analysis shows that the glass melts to form a composite when the mixture is laser-irradiated. To improve the sintering density, we heat-treat the sample at 750°C to synthesize a high-density glass frit composite. As per our X-ray diffraction (XRD) analysis to confirm the reactivity of the glass frit and Al2O3, we find that no reactions occur between glass and crystalline Al2O3. Moreover, we obtain a high sample density of ≥95% of the theoretical density. We also evaluate the composite’s mechanical properties as a function of the Al2O3 content. Our approach facilitates the manufacturing of ceramic 3D structures using glass materials through PBF AM and affords the benefits of reduced process cost, improved performance, newer functionalities, and increased value addition.
关键词: density,powder bed fusion,additive manufacturing,mechanical property,3D printing,glass/alumina composite
更新于2025-09-23 15:21:01
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Grain refinement in laser manufactured Al-based composites with TiB2 ceramic
摘要: Al-based composites reinforced with TiB2 ceramics (1 wt.%, 2 wt.% and 5 wt.%) have been manufactured through selective laser melting (SLM). The results show that the densification, microstructure and mechanical properties of the SLM-processed composites are sensitive to the ceramic particle fraction. The average grain size of the composites decreased from ~6.32 μm with increasing TiB2 fraction from 1 to 5 wt.% respectively. Fine equiaxed grains with narrow size distribution were obtained for composites with relatively high amount of TiB2 particles. The effects of TiB2 ceramic fraction on grain refinement and strengthening mechanisms of SLM-processed composites were discussed. Al-based composite with 2 wt.% TiB2 ceramic was determined to be optimum, especially in the view of manufacturing quality, grain refinement and mechanical properties. The composites at an optimum fraction of 2 wt.% TiB2 exhibited high microhardness of ~127 HV0.2, tensile strength of ~444 MPa, yield strength of ~283 MPa and elongation of ~4.2% owing to collective effects of dispersion and grain refinement strengthening as well as high degree of densification. This study can readily offer reference values for laser additive manufacturing of other metal matrix composites to obtain a good compromise of strength and ductility by tuning reinforcement fraction.
关键词: Selective laser melting (SLM),Mechanical property,Al-based composites,Grain refinement,TiB2 ceramic
更新于2025-09-23 15:21:01
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Grain size dependence of tensile properties in nanocrystalline diamond
摘要: Nanocrystalline diamond (NCD) is a promising material due to its extraordinary mechanical properties, however, the research on the dependence of mechanical properties on the grain size (d) of NCD is still limited. In this paper, the mechanical behavior of 3D NCD with various d is investigated using molecular dynamics (MD) simulations. It was found that the mechanical properties of NCD are sensitive to d. The Young's modulus (E) increases with the increase of d due to the increasing fraction of grain interiors (GIs), while the failure strain (εf) decreases with the increase of d due to the decreasing fraction of grain boundaries (GBs). It was also found that the failure strength (σf) decreases with the increase of d, which could be attributed to that for larger d the stress concentration in the GBs is severer, which may make cracks initiate more easily. Similar to εf and σf, the deformation work density was found to increase with the decrease of d, indicating the enhancement of toughness of NCD when d is small. For the samples of different d, the nucleation and propagation of both transgranular and intergranular cracks are the main failure mechanisms, which is consistent with experimental observations.
关键词: Molecular dynamics simulation,Mechanical property,Nanocrystalline diamond,Tension,Grain size
更新于2025-09-23 15:21:01
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Mechanically Robust and Broadband Blackbody Composite Films Based on Self-Assembled Layered Structures
摘要: Inspired by nacre that is mechanically strong and versatile in light manipulation, large-scale black films with a nacre-like microstructure and carbon nanotubes inclusion were prepared using a facile self-assembly technique. Layered structure promoted blackness and toughness were simultaneously realized, affording robust films with solar–absorptivity as high as 96.9%. Our design strategy and fabrication process will be beneficial for the facile access to various advanced blackbody coatings.
关键词: vacuum-assisted self-assembly,layered structure,mechanical property,blackbody,polymer nanocomposite
更新于2025-09-23 15:19:57
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Cellulose nanofiber nanocomposites with aligned silver nanoparticles
摘要: Celluloses have attracted much attention as sustainable and abundant materials. Herein, we focus on nanocomposites based on the oxidation-treated nano-sized fibrillated celluloses, namely TOCNs. The silver nanoparticles (AgNPs) were prepared in TOCN aqueous dispersion. Generally, the AgNPs are quickly agglomerated after preparation. For the inhibition of the agglomeration of AgNPs, it is required that AgNPs were prepared under the chelation of TOCN, followed by reduction therein. Therefore, AgNPs possessed the nano-scaled radii and aligned along the TOCN from the atomic force microscopic measurements. The thermal stabilities and mechanical properties were increased. The anisotropic thermal conductivities originated from the orientation of TOCN in nanocomposites were observed. The loading of the large amounts of AgNP fillers led to the drastic increase of the thermal and electrical conductivities. The conductive paths of heat and electron were formed by the contact of AgNP with each other. We functionalized the TOCN papers through the loading of AgNPs and the obtained nanocomposites sheets served as conductors.
关键词: Cellulose nanofiber,mechanical property,TEMPO-mediated oxidation,silver nanoparticle,thermal conductivity
更新于2025-09-19 17:15:36
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Laser processing as a high-throughput method to investigate microstructure-processing-property relationships in multiprincipal element alloys
摘要: A direct laser deposition processing method was applied to construct compositional and microstructural libraries of AlxCoCrFeNi in an efficient and high-throughput manner. Among the compositions (x ? 0.51 e1.25) and quench rates (26e6400 K/s) studied, most of the laser deposited alloys exhibit a cellular microstructure, similar to the cast materials. The microstructural feature sizes were found to follow a power law relationship with the quench rate. The dependence of the microhardness on microstructural length scale was also investigated and observed to follow a Hall-Petch relationship. This study indicates that laser processing is an effective method for rapidly and efficiently evaluating multiprincipal element alloys and their microstructures.
关键词: Direct laser deposition,High-entropy alloys,Mechanical property,Microstructure
更新于2025-09-19 17:13:59