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Review on direct metal laser deposition manufacturing technology for the Ti-6Al-4V alloy
摘要： Direct laser metal deposition (DLMD) is a breaking edge laser-based additive manufacturing (LAM) technique with the possibility of changing the perception of design and manufacturing as a whole. It is well suitable for building and repairing applications in the aerospace industry which usually requires high level of accuracy and customization of parts; this technique enables the fabrication of materials known to pose difficulties during processing such as titanium alloys. Ti-6Al-4V, which is the most employed titanium-based alloy is one of the materials that are most explored for additive manufacturing process. However, this process is currently at its pioneer stage and very little is known about the fundamental metallurgy and physio-chemical basis that govern the process. Currently, the major problems faced in additive manufacturing include evolution of residual stresses leading to deformed parts and formation of defects such as pores and cracks which are detrimental to the quality of deposits. The presence of these unwanted defects on additively manufactured parts depends on the complex mechanisms taking place in the melt pool during melting, cooling, and solidification which are dependent on processing variables. In addition, during fabrication, some feedstock powder does not melt and thus does not make up part of the final product. The present text entails classification of LAM technologies, operational principles of DLMD, feedstock quality requirements, material laser interaction mechanism, and metallurgy of Ti-6AL-4V alloy.
关键词： Ti-6Al-4V,Process variables,Powder recycling,LAM,DLMS
更新于2025-09-23 15:19:57
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Spatter formation during laser beam melting of AlSi10Mg and effects on powder quality
摘要： Cost and resource efficiency of Laser Beam Melting (LBM) highly depend on powder recycling procedures. Non-solidified powder can be sieved and reused in subsequent build cycles. However, due to quality concerns, powder recycling is not commonly practiced. One effect, which can impair the powder quality, lies in the formation and insertion of spatter particles during the melting process. In this paper, spatter particles emerging during LBM of AlSi10Mg are characterized regarding geometric (size, morphology), chemical (alloy composition, oxygen content, oxide layer thickness) properties as well as mass. Spatter particles are collected during the process using two isolation methods. Three types of spatter particles can be differentiated by their formation mechanism. It is found that spatter particles can differ significantly in oxide layer thickness and particle size. A significant share of spatter particles can be segregated by sieving. However, a certain fraction of the spatter particles will be included in the recycled powder.
关键词： Laser beam melting,AlSi10Mg,Powder recycling,Powder quality,Powder bed fusion,Powder reuse,Additive manufacturing,Reusability,Oxidation,Spatter
更新于2025-09-12 10:27:22