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Conductive and convective heat transfer during welding of AISI316L stainless steel using pulsed Nd: YAG laser
摘要： Conductive and convective heat transfers during an autogenous butt joint welding of AISI 316L stainless steel sheets using pulsed Nd: YAG laser have investigated. An FEA based three-dimensional model was developed to receive the transient thermal responses across the weld pool and the predicted results are compared with experimental observations. The heat transfer in the keyhole region, melt ?ow directions around the keyhole and heat affected zone are computed for consecutive pulse irradiation during laser welding and the same was investigated on far with experiment. The temperature distribution have predicted in terms of inward heat ?ux and Paclet number to investigate the heat and mass transportation in the weld pool. These results have taken for discussion and found that has a close association with experimental results.
关键词： Peclet Number,Pulsed laser welding,Melt ?ow,316L Stainless steel,Moving heat source,Heat transfer
更新于2025-09-16 10:30:52
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Austenitic Stainless Steel Powders with Increased Nitrogen Content for Laser Additive Manufacturing
摘要： Nitrogen is used as an alloying element, substituting the expensive and allergenic element nickel, in austenitic stainless steels to improve their mechanical properties and corrosion resistance. The development of austenitic stainless steel powders with increased nitrogen content for laser additive manufacturing has recently received great interest. To increase nitrogen content in the austenitic steel powders (for example AISI 316L), two measures are taken in this study: (1) melting the steel under a nitrogen atmosphere, and (2) adding manganese to increase the solubility of nitrogen in the steel. The steel melt is then atomized by means of gas atomization (with either nitrogen or argon). The resulting powders are examined and characterized with regard to nitrogen content, particle size distribution, particle shape, microstructure, and ?owability. It shows that about 0.2–0.3 mass % nitrogen can be added to the austenitic stainless steel 316L by adding manganese and melting the steel under nitrogen atmosphere. The particles are spherical in shape and very few satellite particles are observed. The steel powders show good ?owability and packing density, therefore they can be successfully processed by means of laser powder bed fusion (L-PBF).
关键词： nitrogen alloying,powder production,austenitic stainless steel,gas atomization,laser additive manufacturing
更新于2025-09-16 10:30:52
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Transferability of Process Parameters in Laser Powder Bed Fusion Processes for an Energy and Cost Efficient Manufacturing
摘要： In the past decade, the sales of metal additive manufacturing systems have increased intensely. In particular, PBF-LB/M systems (powder bed fusion of metals using a laser-based system) represent a technology of great industrial interest, in which metallic powders are molten and solidified layer upon layer by a focused laser beam. This leads to a simultaneous increase in demand for metallic powder materials. Due to adjusted process parameters of PBF-LB/M systems, the powder is usually procured by the system’s manufacturer. The requirement and freedom to process different feedstocks in a reproducible quality and the economic and ecological factors involved are reasons to have a closer look at the differences between the quality of the provided metallic powders. Besides, different feedstock materials require different energy inputs, allowing a sustainable process control to be established. In this work, powder quality of stainless steel 1.4404 and the effects during the processing of metallic powders that are nominally the same were analyzed and the influence on the build process followed by the final part quality was investigated. Thus, a correlation between morphology, particle size distribution, absorptivity, flowability, and densification depending on process parameters was demonstrated. Optimized exposure parameters to ensure a more sustainable and energy and cost-efficient manufacturing process were determined.
关键词： powder characterization,stainless steel (1.4404; 316L),energy and cost-efficient manufacturing,PBF-LB/M,sustainable process parameters,additive manufacturing
更新于2025-09-16 10:30:52
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Effects of laser additive manufacturing on microstructure and crystallographic texture of austenitic and martensitic stainless steels
摘要： Powder-fed laser additive manufacturing (LAM) based on directed energy deposition (DED) technology is used to produce S316-L austenitic, and S410-L martensitic stainless steel structures by 3D-printing through a layer-upon-layer fashion. The microstructural features and crystallographic textural components are studied via electron backscattering diffraction (EBSD) analysis, hardness indentation and tensile testing. The results are compared with commercial rolled sheets of austenitic and martensitic stainless steels. A well-developed <100> direction solidification texture (with a J-index of ~11.5) is observed for the austenitic structure produced by the LAM process, compared to a J-index of ~2.0 for the commercial austenitic rolled sheet. Such a texture in the LAM process is caused by equiaxed grain formation in the middle of each layer followed by columnar growth during layer-upon-layer deposition. A quite strong preferred orientation (J-index of 17.5) is noticed for martensitic steel developed by LAM. Large laths of martensite exhibit a dominant textural component of <011>//{111} in the α-phase, which is mainly controlled by transformation during layer-by-layer deposition. On the other hand, the martensitic commercial sheet consists of equiaxed grains without any preferred orientation or completely random orientations. In the case of the austenitic steel, mechanical properties such as tensile strength, hardness and ductility were severely deteriorated during the LAM deposition. A ductility loss of about 50% is recorded compared to the commercially rolled sheets that is attributed to the cast/solidified structure. However, LAM manufacturing of martensitic stainless steel structures leads to a considerably enhanced mechanical strength (more than double) at the expense of reduced ductility, because of martensitic phase transformations under higher cooling rates.
关键词： Directed energy deposition (DED),Laser additive manufacturing (LAM),Crystallographic texture,S316-L austenitic stainless steel,S410-L martensitic stainless steel
更新于2025-09-12 10:27:22
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Effect of Laser Beam Welding on the Cyclic Material Behavior of the Press-hardened Martensitic Chromium Steel X46Cr13
摘要： For the application of high-strength materials in welded joints, a point of principle is how the strength of the sheet metal is affected by cyclic loading and by welding. For the investigation of the cyclic material behavior of the press-hardened martensitic chromium steel X46Cr13, strain-controlled fatigue tests were performed and evaluated. The aim of compensating the limitations in the weldability of this press-hardened material is achieved by a reduced heat input of the laser beam welding and a defined heat treatment. The effect of laser beam welding on the fatigue properties is shown by the cyclic behavior of butt joints. The cyclic material behavior is the basis of strain-based fatigue assessment approaches. Both cyclic stress-strain curves and strain-life curves are used for the fatigue life estimation. No clear difference between the press-hardened base material and butt joints has been found in the cyclic stress-strain curves. Transient effects are found by comparison of hysteresis loops of the initial loading, at the cyclically stabilized state and at crack initiation. Cyclic hardening is concluded from the initial loading and the cyclically stabilized state. By comparison of strain-life curves, a difference in the number of cycles to crack initiation between the base material and butt joints is found. Cycles to crack initiation of butt joints tested under strain control result in over 50 % of the base material’s fatigue strength at 1·106 cycles to failure.
关键词： high manganese TWIP steels,high-strength steel,MnCr steels,butt joint,laser beam welding,Martensitic stainless steel,integral fatigue life estimation method,press-hardening,cyclic material behavior
更新于2025-09-12 10:27:22
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High-nitrogen steel laser-arc hybrid welding in vibration condition
摘要： Welding porosity and nitrogen content are considered significant factors affecting the mechanical properties of fusion-welding joints of high-nitrogen steel. In this study, a method of applying mechanical vibration in the welding process to reduce weld porosity and increase weld nitrogen content was investigated. The effects of mechanical vibration on porosity, tensile, and impact properties were analysed. The results indicated that the bubble floating speed in the vibrating weld pool is faster than that in the general welding mode. With the increase of mechanical vibration frequency, the porosity of the weld decreased at first and then rose. The tensile strength and impact energy increased first and then decreased, and the fracture surface indicated a ductile fracture.
关键词： nitrogen content,vibration,porosity,austenitic stainless steel,high-nitrogen steel,Laser-arc hybrid welding,microstructure,mechanical properties
更新于2025-09-12 10:27:22
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Prediction of quality characteristics of laser drilled holes using artificial intelligence techniques
摘要： Micro-drilling using lasers finds widespread industrial applications in aerospace, automobile, and bio-medical sectors for obtaining holes of precise geometric quality with crack-free surfaces. In order to achieve holes of desired quality on hard-to-machine materials in an economical manner, computational intelligence approaches are being used for accurate prediction of performance measures in drilling process. In the present study, pulsed millisecond Nd:YAG laser is used for micro drilling of titanium alloy and stainless steel under identical machining conditions by varying the process parameters such as current, pulse width, pulse frequency, and gas pressure at different levels. Artificial intelligence techniques such as adaptive neuro-fuzzy inference system (ANFIS) and multi gene genetic programming (MGGP) are used to predict the performance measures, e.g. circularity at entry and exit, heat affected zone, spatter area and taper. Seventy percent of the experimental data constitutes the training set whereas remaining thirty percent data is used as testing set. The results indicate that root mean square error (RMSE) for testing data set lies in the range of 8.17–24.17% and 4.04–18.34% for ANFIS model MGGP model, respectively, when drilling is carried out on titanium alloy work piece. Similarly, RMSE for testing data set lies in the range of 13.08–20.45% and 6.35–10.74% for ANFIS and MGGP model, respectively, for stainless steel work piece. Comparative analysis of both ANFIS and MGGP models suggests that MGGP predicts the performance measures in a superior manner in laser drilling operation and can be potentially applied for accurate prediction of machining output.
关键词： Laser drilling,ANFIS,Genetic programming,Stainless steel,Artificial intelligence,Ti6Al4V,Surface cracks
更新于2025-09-12 10:27:22
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Melt pool monitoring for laser beam melting of metals: assistance for material qualification for the stainless steel 1.4057
摘要： Laser Beam Melting of Metals (LBM-M) is an additive manufacturing technique that is successfully applied for the manufacturing of complex parts, small batch series and prototypes. In LBM metallic parts are generated layer by layer directly from sliced CAD data. For each layer a thin powder layer is deposited and subsequently, irradiated by a focused laser beam, which is guided by a galvanometer scanner. A major drawback of this relatively new manufacturing technology is a limited material portfolio. Today, the whole procedure of material qualification is time-consuming and resource intensive because a fast and reliable modelling of the process is not yet possible. In this work we are going to show the results of a qualification procedure applying a coaxial melt pool monitoring system to determine suitable processing parameters for a material, which has not yet been processed. In this work, a stainless steel material was exemplarily used to proof the feasibility. Furthermore, we are discussing the usability of this methodology for the material qualification in LBM-M in general.
关键词： Laser Beam Melting,Additive Manufacturing,Stainless Steel,Material Qualification,Quality Assurance,Selective Laser Melting,Process Stability,Melt pool Monitoring
更新于2025-09-12 10:27:22
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The passivity of selective laser melted 316L stainless steel
摘要： The passive film properties of as-received selective laser-melted 316L stainless steel (SLMed 316L SS) without obvious pores were studied and compared with those of wrought and solution-annealed (SA) SLMed 316L SSs. Among the samples, the as-received SLMed 316L SS had the lowest passive current density, which was attributed to two factors: the super high sub-grain boundary density increased the number of nucleation sites for passive film formation, and the micro-galvanic effect between the sub-grain boundary and the inner sub-grains also accelerated the rapid formation of a thick protective layer. The poor passivation and re-passivation abilities of the SA SLMed 316L SS were ascribed to the extensively precipitated nanosized oxide and sulfide particles, especially those at the grain boundary.
关键词： Cellular structure,Passive film,Stainless steel,Selective laser melting,AFM
更新于2025-09-12 10:27:22
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Direct laser welding of pure titanium to austenitic stainless steel
摘要： Direct butt joining of pure titanium to 316L stainless steel with continuous Yb:YAG laser was performed with variation of the beam offset from joint line. Mechanical properties of samples were evaluated by tensile tests and three-point flexural tests. The fractured surfaces and cross sections of welds were examined by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD). Tensile properties of welds were strongly determined by the beam offset from joint line and are well described by Weibull statistics. Ultimate tensile strength of 174 ± 69 MPa and ultimate flexural strength of 297 ± 48 MPa were obtained. Brittle fracture took place in the diffusive interface rich in λ1 and FeTi phases.
关键词： titanium,stainless steel,Laser,dissimilar welding
更新于2025-09-12 10:27:22