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Crack behavior in ultrafast laser drilling of thermal barrier coated nickel superalloy
摘要： Quantitative analysis is required to explore the mechanism of crack generation in ultrafast laser drilling of thermal barrier coated nickel superalloy. In this study, a simple thermo-mechanical coupled model is established to obtain temperature history, phase transformation stress and thermal stress during drilling process, in which laser beam scanning, laser intensity attenuation, the nonlinear relationship between drilling depth and drilling time are involved. The induced stress obtained from the present model is compared with the results by digital image correlation (DIC) method. According to the crack distribution around the drilled hole, the present model is used to explain the mechanism of crack behavior in drilling of multilayer materials. Finally, the strategy using low pulse repetition rate or water jet assisted method is suggested to reduce the thermal effect in ultrafast laser drilling process.
关键词： TBC,Phase transformation stress,Thermal stress,Crack behavior,Ultrafast laser,Laser drilling
更新于2025-09-23 15:19:57
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Delamination-free millisecond laser drilling of thermal barrier coated aerospace alloys
摘要： Millisecond (ms) pulsed laser drilling is currently state-of-the-art in producing acute angle film cooling holes over aero-engine and gas-turbine components made from uncoated nickel superalloys. After laser drilling, most of these components are coated with a high-temperature thermal barrier coating (TBC) to maintain the temperature of the component at a level appropriate for its application. It is desirable to produce holes over the TBC coated components; however, the current state-of-the-art ms laser drilling of acute angle holes over TBC coated materials results in a high level of coating delamination and hence is not used in manufacturing industries. The recent introduction of ms quasi-continuous wave (QCW) fiber lasers has had a significant impact on industrial laser drilling. This paper reports the results of a fundamental investigation carried out on ms QCW laser drilling of angular holes over TBC coated superalloys and provides a pragmatic solution to the issue of TBC delamination. In addition to the investigation on traditional percussion and trepanning laser drilling processes, a new method of drilling called 'laser drilling post-laser TBC decoating' is evaluated with the aim of achieving delamination-free laser drilling of TBC coated aerospace alloy.
关键词： millisecond,thermal barrier coating,laser,drilling,angular,fiber,trepanning,TBC,hole,quasi-CW
更新于2025-09-11 14:15:04