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20a??kW laser welding applied on the international thermonuclear experimental reactor correction coil case welding
摘要： International thermonuclear experimental reactor correction coil cases are made of heavy, thick, high strength, and high toughness austenitic stainless steel 316LN. The BTCC (bottom and top correction coils) case has the dimension of 2.5 × 7 m2 and cross section of 239.8 × 146.7 mm2, side correction coil case has the dimension of 7.2 × 7.6 m2 and cross section of 147.8 × 168 mm2, and they will be closure welded after winding pack insertion. The 20 mm welding depth, dozens of meter of welding length, strict welding requirements, large size, and complex configuration bring a big challenge to this closure welding work. 20 kW high power laser welding is selected as the main welding method because of the advantage of potential welding deformation control and its penetrating ability and cracking resistance. The welding parameter is developed that can cover the assembly gap from 0 to 0.5 mm with a good welding quality. A special test coupon is designed for the welding procedure qualification, and related tests are carried out to qualify the joint properties of bend, tensile, and impact. Finally, a full-scale BTCC case is welded. After welding, ultrasonic testing confirms that almost all welds satisfy the weld seam quality requirement. The recorded temperatures less than 250° indicate that the temperature induced by welding will not harm the internal winding pack. The dimensional deviation of the inner face is less than 4 mm and also satisfies the tolerance requirement of ±2 mm for the BTCC case.
关键词： austenitic stainless steel,ITER,welding deformation,cracking,20kW laser welding
更新于2025-09-23 15:21:01
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Laser-arc hybrid welding of 12- and 15-mm thick structural steel
摘要： High-power lasers are very effective in welding of plates thicker than 10 mm due to the keyhole mode. High-power intensity generates a vapor-filled cavity which provides substantial penetration depth. Due to the narrow and deep weld geometry, there is susceptibility to high hardness and weld defects. Imperfections occur due to keyhole instability. A 16-kW disk laser was used for single-pass welding of 12- to 15-mm thick plates in a butt joint configuration. Root humping was the main imperfection and persisted within a wide range of process parameters. Added arc source to the laser beam process may cause increased root humping and sagging due to accelerated melt flow. Humping was mitigated by balancing certain arc and other process parameters. It was also found that lower welding speeds (< 1.2 m/min) combined with lower laser beam power (< 13 kW) can be more positive for suppression of humping. Machined edges provided more consistent root quality and integrity compared with plasma cut welded specimens. Higher heat input (> 0.80 kJ/mm) welds provided hardness level below 325 HV. The welded joints had good Charpy toughness at ? 50 °C (> 50 J) and high tensile strength.
关键词： Mechanical properties,Toughness,Thick steel,Hybrid welding,High strength steel,Laser welding
更新于2025-09-23 15:21:01
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Interface and Strength of Laser Impact Welding of Fe-Based Nanocrystalline Alloys to Aluminum
摘要： Fe-based nanocrystalline alloys have the characteristics of low power consumption, corrosion resistance and good magnetic stability, while pure Al is characterized by good electrical conductivity, high reflectivity and non-magnetism. To combine the respective performance advantages of the two materials, the welding of Fe-based nanocrystalline alloy foil and Al foil was realized by laser impact spot welding. In addition, the microstructure and mechanical properties of welded joints with different standoff distance were observed and tested. The results show that with the increase in standoff distance, the plastic deformation of the flyer surface will be more serious. When the standoff distance increases gradually (0.1 mm–0.2 mm–0.3 mm), the welding interface will transit from straight interface to wavy interface and finally to wavy interface with local melting zone. The maximum tensile force of the welded sample will increase with the increase in the thickness of the flyer.
关键词： Tensile force,Laser impact spot welding,Wave interface,Fe-based nanocrystalline alloys
更新于2025-09-23 15:21:01
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Achieving strong friction lap joints of carbon-fiber reinforced plastic and metals by modifying metal surface structure via laser-processing pretreatment
摘要： Strong dissimilar joints of metals and carbon fiber reinforced plastic (CFRP) are highly demanded for the lightweight design in many fields, which, however, are rather challenging to achieve directly via welding. In this study, 5052 Al alloy and plain carbon steel were first pretreated by a laser-processing method to create rather coarse porous metal surfaces, which were then welded to polyamide 6 based CFRP using friction lap joining. The maximum tensile shear force of the dissimilar joints of CFRP-Al alloy and CFRP-steel achieved 4.9 kN, and 3.9 kN, respectively, and the joint efficiency achieved 78% and 62%, respectively, which were more than three times as those of the CFRP- as-received metal joints. This is the first report on the strengthening of the metal-CFRP friction based joints via the assisting laser treatment technique. The significant improvement of the joint strength could be attributed to a great increase of the mechanical anchors and the chemical bonding area at the metal-CFRP interface.
关键词： Metal,Laser processing,Mechanical interlocking,Dissimilar joining,Friction stir welding,Carbon-fiber reinforced plastic
更新于2025-09-23 15:21:01
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Development of low vacuum laser welding technique using an aerodynamic window; ??o????a?????????¨???????????§??°?￠?????????????????o???￥???è??é????o;
摘要： In order to realize deep laser welding, conceptual application of a supersonic jet as an aerodynamic window was investigated. Detailed characteristics of the supersonic jet as the aerodynamic window were studied experimentally. Flow field of the supersonic jet was examined based on the schlieren flow visualization technique. As compared to a free-vortex flow design applied to the aerodynamic window nozzle, in the case of supersonic jet, oblique shock waves were captured both at the nozzle exit edge and the shear layer on the aerodynamic window. The velocity field under the condition that the shock-expansion wave was formed in the aerodynamic window was measured by the PIV (Particle Image Velocimetry) system (Koncerto II, Seika Digital Image Corp.). Both the vorticity magnitude and angular momentum were analyzed. Level of the vorticity magnitude in the core region of the supersonic jet was smaller by one-order than that in the shear layer in the region corresponding to the passage of laser-light (θ = 30 to 40° and r = 23.8 to 27.1 mm). The radial and circumferential velocity product in this region was similar to that observed under the free-vortex condition. In addition to the measurement mentioned above, pressure behavior was investigated using a multi-pressure measuring system (Scanivalve Corp. ZOC33). When the reservoir pressure was set at 800 kPa and diffuser width as 30.0mm, cavity pressure was reduced to 10.0 kPa. Under this reduced pressure environment, penetration depth increased by 2.6 times compared to penetration depth under atmospheric pressure environment. The effectiveness of the supersonic free-vortex aerodynamic window system tested in the high power laser welding manufacturing has been proven by the present study.
关键词： PIV,Aerodynamic window,High power laser welding,Flow visualization,Supersonic flow,Schlieren
更新于2025-09-23 15:21:01
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Study on the intelligent model database modeling the laser welding for aerospace aluminum alloy
摘要： With the purpose of improving the modeling e?ciency, the model database is established targeting that in-telligent modeling of laser welding for aerospace aluminum alloy. The model database consists of material database, heat source model database and weld joint structure database. The aerospace aluminum alloys are classi?ed reasonably in order to establish the material model database which can manage the thermo-physical properties of aluminum alloys. The heat source models of laser welding are summarized to establish model database on the basis of the di?erent energy distribution characteristics. The joint structure database includes butt joint, T-joint and lap joint. Modeling of arbitrary structures can be implemented quickly and e?ciently when modelers invoke and assemble this model database. The ?nite element model is e?ciently established and accurately solved by taking the 5A90 and 2219 aluminum alloy laser welding as an example. Finally, it is found that the model database established in this paper can greatly improve the modeling e?ciency of laser welding numerical simulation.
关键词： Laser welding,Model database,Aluminum alloy,Structural model,Heat source model,Material model
更新于2025-09-23 15:21:01
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A data-driven model for weld bead monitoring during the laser welding assisted by magnetic field
摘要： In this research, a data-driven model is developed to monitor the seam during the laser beam welding under the influence of an external magnetic field (LBW-AMF). Firstly, a visible LBW-AMF system is built for tracking the laser melting pool and keyhole. Then, the features of the laser melting pool and keyhole are extracted with image processing techniques. The approach for an ensemble of different neural networks which includes radial basis function neural network, back-propagation neural network, and generalized regression neural network is proposed to establish the correlations of the characteristics of the laser melting pool and keyhole and the welding seam. Finally, LBW-AMF experimental results are obtained to validate the performance of the proposed data-driven model. Results illustrate that the developed model can provide a reliable result for monitoring the weld bead, which could give guidance for controlling the processing parameters in real time to improve the weld quality for practical LBW-AMF.
关键词： Image processing,Laser beam welding,Neural networks,Online monitoring,Data-driven model
更新于2025-09-23 15:21:01
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Measurement of Weld Zone Properties of Laser-Welded Tailor-Welded Blanks and Its Application to Deep Drawing
摘要： Weld zones in tailor welded blanks have different mechanical properties than the base metals and thus have significant effects on formability. In this work, flow stresses of weld zones in laser-welded dissimilar dual-phase steels were measured. Strains at the weld zones of notched specimens were measured using the digital image correlation method and the flow stress data were corrected considering the anisotropy. For validation, finite element simulations were performed for the cup drawing process by considering the measured weld zone properties, and the weld line movements were compared with the measurements.
关键词： Laser welding,Formability,Digital image correlation,Dual-phase steel,Flow stress
更新于2025-09-23 15:21:01
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Weldability and mechanical behavior of laser-welded TRIP 750 steel sheets
摘要： Transformation-induced plasticity steels have been developed and widely applied in the automotive and aerospace industries. They exhibit ductility and mechanical strength associated with a high formability due to their complex microstructure of bainite-associated pro-eutectoid ferrite and significant retained austenite fractions. The weldability of these steels is limited by the high content of alloying elements in the composition, causing the thermal cycle to modify the carefully designed microstructure, which in turn generates unsatisfactory weld mechanical properties. Laser welding has a relatively low thermal input, and, therefore, a narrow heat-affected zone is obtained. As known, the literature had not been definitively reported the microstructural features of the fusion and the heat-affected zones after laser welding of TRIP steels in conjunction with their mechanical behavior. The aim of the present work is to characterize the microstructure and mechanical behavior of laser-welded TRIP steel after uniaxial tensile and Erichsen formability tests. The coupons of TRIP 750 steel sheets were subjected to different laser welding conditions in order to analyze their impact on the microstructure, hardness, and mechanical strength of the material. After some preliminary tests, the laser power was fixed at 900 W and the weld speed fixed at 50 mm/s as the best choice of operating parameters. Under these conditions, the fusion zone was almost completely martensitic, while the heat-affected zone had a mixture of ferrite and martensite. The martensite transformation is corroborated by finite elements analyses as the cooling rate was 4200 °C/s for material at martensite start temperature. The average hardness of the fusion zone was 530 HV and the heat-affected zone was 550 HV, compared with 270 HVof the base material. In terms of mechanical behavior, the tensile strength of the welded coupons was found to reach 740 MPa and the ductility reached 22% in uniform deformation. The Erichsen index for the welded sheets attained 15 mm for a load of 48.5 kN, similar with the non-welded base material. Both in the case of the uniaxial tensile testing and in the Erichsen testing, the fracture occurred in the base material away from the weld, showing a good toughness of the welded component.
关键词： Transformation-induced plasticity steels,Microstructure,Hardness,Tensile testing,Erichsen testing,Laser welding
更新于2025-09-23 15:21:01
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A review on the laser welding of coated 22MnB5 press-hardened steel and its impact on the production of tailor-welded blanks
摘要： The current demand for vehicles with high fuel efficiency, improved safety and enhanced crash-worthiness qualities is being met by making use of high strength components with tailored mechanical properties which are made using tailor-welded blanks. During their production, the surface of the blank needs to be protected against oxidation and decarburisation. Protective coatings are used to protect the steel surface, with Aluminium-Silicon or Zinc-based coatings being the most popular. This work provides a review on the state-of-the-art as well as the issues associated with the laser welding of coated 22MnB5 grade steel to be used in the production of tailor-welded blanks. The paper provides a summary of existing solutions available to overcome these issues while discussing their limitations and the potential for future work.
关键词： Fibre laser welding,tailor-welded blanks,22MnB5,Zn-Coating,press-hardened steel,ultra-high strength steel,Al–Si coating,hotstamped parts
更新于2025-09-23 15:21:01