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Butt welding-brazing of steel to aluminum by hybrid laser-CMT
摘要： A laser penetration welding-brazing combined with Cold Metal Transfer (CMT) arc, was proposed to improve weld shape and interfacial reaction inhomogeneity of 5052 aluminum alloy and Q235 low carbon steel with ER5356 welding wire in butt joint. The effects of wire feed speed, beam offset and welding speed on weld shape, interfacial microstructures and tensile strength of joints was studied. This method improved the undercut defect existed in butt laser welding-brazing, obtained well-formed joints and promoted the uniform distribution of the interface reaction. The interfacial intermetallic compounds (IMCs) layer consisted of Fe2Al5 and Fe4Al13 and the thicknesses were controlled to 3-5 μm. Microstructures of weld seam was composed of α-Al and Al3Mg2. The brittle IMCs layer thickened and then the tensile strength decreased with increasing the wire feed speed. The thickness of the IMCs layer decreased but weld shape became worse when the welding speed or the offset increased. The tensile strength increased first and then decreased. The highest tensile strength reached higher than 80 MPa and the joint fractured in IMCs layer along the interface.
关键词： intermetallic compound,Laser–CMT arc hybrid welding-brazing,dissimilar metals welding,low carbon steel,aluminum alloy
更新于2025-11-28 14:24:20
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Hybrid laser-metal inert gas keyhole welding of thick steel/Al butt joints
摘要： Dissimilar joining of steel/Al joints has become more and more signi?cant in industrial applications with particular weight saving interest. However, directly welding of steel/Al joints even in thin thickness is very di?cult. In the present study, the hybrid laser-metal inert gas (MIG) source focused on the steel side in keyhole mode was introduced to weld steel/Al butt joints of 6 mm in thickness. E?ects of the laser o?sets on the weld shape, interface microstructures, and ultimate tensile strength (UTS) of the steel/Al joints were investigated. Sound steel/Al butt joints were obtained by using this hybrid laser-MIG keyhole welding process. By increasing the laser o?sets from 0.6 and 0.8 mm, the welds exhibited a better shape with a smooth appearance attributable to the reduced heat input. The positions through the thickness of the steel/Al joints played an important role in the morphology and thickness of the intermetallic compound (IMC) layers at the Al/weld interface. The IMC layers had a thick irregular morphology at the upper part and the lower part, while the layers at the middle part exhibited a relatively thin and uniform morphology. With some certain welding conditions, the Al/weld interface at the lower part of the steel/Al joints transformed to a welding-brazing mode from a fusion one. The island-shape structures were formed at the Al/weld interface, and the IMC layers were composed of Fe2Al5 layer and needlelike Fe4Al13 phases. The maximum UTS of 87.0 MPa was obtained at a laser o?set of 0.6 mm. Although the failure occurred in the IMC layers revealed a brittle fracture, the fracture morphology and locations were a mixed failure, which had a certain resistance to the crack propagation of the IMC layers.
关键词： laser-metal inert gas welding,ultimate tensile strength,keyhole welding,intermetallic compound,steel/Al joints
更新于2025-11-28 14:24:20
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Study on the Microstructure and Properties of Al/Cu Laser Filled Solder Joint
摘要： Using IPG-YLS-4000 fiber laser to weld T2 copper plate and LY16 aluminum alloy plate, using Zn-10%Al flux cored wire as filler material, the microstructure of the joint was observed and analyzed by SEM and EDS, and the effects of laser power, welding speed and welding line energy on the mechanical properties of the joint were studied. The results show that the joints are mainly divided into copper side brazing area, weld center area and aluminum side fusion welding area. Among them, there are two interface reaction layers composed of intermetallic compound (IMC) in the copper side brazing area, the first layer is CuZn compound in the form of strip, and the second layer is Al2Cu phase in the form of shoot. The central area of the weld is mainly composed of massive α-Al phase and branched β-Zn phase. The tensile strength of the joint increases first and then decreases with the increase of laser power, welding speed and welding line energy. The thickness of IMC layer grows linearly with the increase of line energy. The best process parameters: when the laser power is 2200 W, the welding speed is 0.9 m/min, the welding line energy is 1446.67 J/cm, the IMC layer thickness is 10.11 μm, and the tensile strength reaches the maximum value, 252.6 MPa.
关键词： intermetallic compound,Al/Cu laser welding,microstructure,mechanical properties,Zn-10%Al flux cored wire
更新于2025-09-23 15:21:01
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A data-driven framework to predict the morphology of interfacial Cu6Sn5 IMC in SAC/Cu system during laser soldering
摘要： A data-driven approach combining together the experimental laser soldering, finite element analysis and machine learning, has been utilized to predict the morphology of interfacial intermetallic compound (IMC) in Sn-xAg-yCu/Cu (SAC/Cu) system. Six types of SAC solders with varying weight proportion of Ag and Cu, have been processed with fiber laser at different magnitudes of power (30-50 W) and scan speed (10-240 mm/min), and the resultant IMC morphologies characterized through scanning electron microscope are categorized as prismatic and scalloped ones. For the different alloy composition and laser parameters, finite element method (FEM) is employed to compute the transient distribution of temperature at the interface of solder and substrates. The FEM-generated datasets are supplied to a neural network that predicts the IMC morphology through the quantified values of temperature dependent Jackson parameter (αJ). The numerical value of αJ predicted from neural network is validated with experimental IMC morphologies. The critical scan speed for the morphology transition between prismatic and scalloped IMC is estimated for each solder composition at a given power. Sn-0.7Cu having the largest critical scan speed at 30 W and Sn-3.5Ag alloy having the largest critical scan speed at input power values of 40 W and 50 W, thus possessing the greatest likelihood of forming prismatic interfacial IMC during laser soldering, can be inferred as most suitable SAC solders in applications exposed to shear loads.
关键词： Neural network,Intermetallic compound,Lead-free solders,Finite element method (FEM),Laser parameters,Morphology
更新于2025-09-19 17:13:59
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[IEEE 2019 41st Annual International Conference of the IEEE Engineering in Medicine & Biology Society (EMBC) - Berlin, Germany (2019.7.23-2019.7.27)] 2019 41st Annual International Conference of the IEEE Engineering in Medicine and Biology Society (EMBC) - An Improved Liquid Metal Mask Printing enabled Fast Fabrication of Wearable Electronics on Fabrics <sup>*</sup>
摘要： The rare earth con?guration entropy dependence of the crystal structure, microstructure and magnetic properties for SmCo5 based intermetallic compounds has been systematically investigated by using power X-ray diffraction, scanning electron microscopy with energy dispersive spectroscopy and magnetic measurement. The studies show that the single phase with CaCu5 type structure forms in (Sm1/2Nd1/2)Co5, (Sm1/3Nd1/3Y1/3)Co5 and (Sm1/4Nd1/4Y1/4Tb1/4)Co5. The formation of single phase is derived from Miedema's model due to the mixing enthalpy of 0 kJ$mol(cid:1)1 at rare earth site. The high entropy (Sm1/4Nd1/4Y1/4Tb1/4)Co5 intermetallic compound is obtained due to its con?guration entropy of 1.39R and rare earth equiatomic ratio at Sm site. The morphologic images show that the grains are growing and agglomerating with doping equiatomic rare earth Y and Tb. The magnetization of sample cannot reach saturation within the maximum ?eld of 30 kOe at room temperature, the magnetizing curve follows the Langevin model for SmCo5 and (Sm1/2Nd1/2)Co5, and the modi?ed Langevin model for (Sm1/3Nd1/3Y1/3)Co5 and (Sm1/4Nd1/4Y1/4Tb1/4)Co5, respectively. The ?tted magnetization is going down with substitution of nonmagnetic Y and heavy rare earth Tb due to the diluting magnetic effect of nonmagnetic Y substitution for Sm and the weakened effects on moment of Tb moment arrangement antiparallel to that of Co. The coercivity tends to decrease due to the agglomeration and growth of grains. It implies that the con?guration entropy seems to have little effect on the room temperature magnetizing process.
关键词： High entropy,Single phase,SmCo5 intermetallic compound,Magnetic property
更新于2025-09-11 14:15:04