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Effects of Substrate Preheating Temperatures on the Microstructure, Properties, and Residual Stress of 12CrNi2 Prepared by Laser Cladding Deposition Technique
摘要： The 12CrNi2 alloy steel powder studied in the present paper is mainly used to manufacture camshafts for nuclear power emergency diesel engines. Laser cladding deposition is of great signi?cance for the manufacture of nuclear power emergency diesel camshafts, which has the advantages of reducing material cost and shortening the manufacturing cycle. However, due to the extremely uneven heating of the components during the deposition process, a complex residual stress ?eld occurs, resulting in crack defects and residual deformation of the components. In the present paper, 12CrNi2 bulk specimens were prepared on the Q460E high-strength structural steel substrate at different preheating temperatures by laser cladding deposition technique, and a ?nite element residual stress analysis model was established to investigate the effects of different preheating temperatures on the microstructure, properties, and residual stress of the specimens. The results of the experiments and ?nite element simulations show that with the increase of preheating temperature, the content of martensite/bainite in the deposited layer decreases, and the ferrite content increases. The proper preheating temperature (150 ?C) has good mechanical properties. The residual stress on the surface of each specimen decreases with the increase of the preheating temperature. The longitudinal stress is greater at the rear-end deposition part, and the lateral residual stress is greater on both sides along the scanning direction.
关键词： substrate preheating,12CrNi2 alloy steel powder,residual stress,laser cladding deposition,microstructure and properties
更新于2025-11-28 14:24:20
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Numerical and experimental investigation on microstructure and residual stress of multi-pass hybrid laser-arc welded 316L steel
摘要： In multi-layer welding, the interaction between the weld beads had a great impact on the performance of the overall joint. Therefore, experimental research and thermal-plastic analysis of 316L stainless steel multi-layer hybrid laser-arc welding were performed. The reasonable heat sources were proposed to simulate hybrid laser-arc welding (HLAW) and laser beam welding (LBW). The simulation results of temperature field and residual stress distribution were both validated and in accordance with experimental measurements. On this basis, Combining the simulated results with the metallurgical analysis, the microstructure of multi-layer weld was divided according to temperature histories. The formation mechanism of feathery ferrite precipitated in the re-melting zone (RZ) was analyzed. The feathery ferrite could increase the micro-hardness of the interlaminar position of weld. Moreover, the residual stress along the multi-layer weld thickness direction was simulated and X-ray diffraction (XRD) measured, which indirectly demonstrated the size and orientation variation of the grains in the RZ.
关键词： Residual stress,Microstructure,FE analysis,Hybrid laser-arc welding
更新于2025-11-28 14:24:20
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Effects of phase transition temperature and preheating on residual stress in multi-pass & multi-layer laser metal deposition
摘要： To investigate the influences of phase transition temperature and preheating on the residual stress of multi-layer and multi-pass laser metal deposition (LMD), the multi-layer and multi-pass LMD, with and without preheating, were performed using five kinds of alloy with different phase transition features, and their residual stresses were measured using the hole drilling method. A finite-element (FE) model incorporating the phase transition was developed based on experimentally obtained physical property data. The results demonstrated that the low-temperature solid phase transition has a tensile stress relaxation effect, which leads to the formation of a compressive stress area. This relaxation effect was observed to decrease with the increase of the phase transition temperature. The high-temperature solid phase transition has no significant tensile stress relaxation effect during the multi-layer and multi-pass LMD process, which is different from the single track LMD. when the solid phase transition temperature is low, the preheating can improve the uniformity of the stress field only to a certain extent. However, when the preheating increases the lowest temperature of the thermal cycle and makes it higher than the starting point temperature of the solid phase transition, the tensile stress relaxation effect of the solid phase transition can be brought into full play.
关键词： Finite element analysis,Preheating,phase transition temperature,Residual stress,Laser metal deposition
更新于2025-11-28 14:24:20
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Optimization of Residual Stresses in Laser-Mixed WC(Co, Ni) Coatings
摘要： A ternary mixture of tungsten carbide (WC), cobalt (Co), and nickel (Ni) powders is prepared to form ceramic-metal composite coatings employed for laser cladding of 40Cr steel. This coating is investigated using the mixture design to evaluate the influence of its ratios on the residual stresses in the clads. The WC/Co/Ni ternary mixture exhibits higher residual stresses than those of the Co/Ni or WC/Ni binary mixtures, except for the WC/Co one. Single WC, Co, or Ni designs illustrate a high sensitivity of residual stresses, cracks pass through the interior of WC particles rather than around them, and the cracks mostly propagate along the eutectic phases at 50%Co–50%WC. A reduced special quartic model in the mixture design exhibits excellent fit, predicted and experimental values of residual stresses for these laser clads are in good agreement.
关键词： residual stress optimization,mixture,reduced special quartic model,tungsten carbide
更新于2025-11-28 14:24:20
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Influence of multiple laser peening on vibration fatigue properties of TC6 titanium alloy
摘要： In this study, typical TC6 titanium alloy was taken to investigate the effects of multiple laser peening (LP) on the vibration fatigue properties and microstructural evolution. The vibration fatigue experiments were conducted, while the vibration fatigue life of the specimens before and after LP was compared and the fracture morphologies were observed by scanning electron microscopy (SEM). In addition, the measurements of residual stress and microhardness were carried out. The microstructures produced by different treatments were also characterized by transmission electron microscopy (TEM) and electron backscattered diffraction (EBSD). The experimental results indicated that multiple LP could indeed enhance the vibration fatigue properties of TC6 titanium alloy. Comparing with the investigated specimen without LP, the vibration fatigue life of the specimen subjected to 5 times LP increased by 105.2%. Meanwhile, after 5 times LP, the surface residual stress transformed from tensile stress (+26 MPa) to compressive stress (?485 MPa), and the surface microhardness was 428 HV, which increased by 32.9% compared with the untreated sample. Additionally, high-density of dislocation and deformation twin were also generated after multiple LP. The improvement of vibration fatigue properties was attributed to the rewarding compressive residual stress and the beneficial microstructural evolution induced by multiple LP.
关键词： TC6 titanium alloy,Laser peening,Vibration fatigue properties,Microstructure evolution,Residual stress
更新于2025-11-14 17:04:02
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Addressing the Reliability and Electron Transport Kinetics in Halide Perovskite Film via Pulsed Laser Engineering
摘要： The long-term performance and stability of perovskites are adversely affected by their porous microstructure, tensile residual stress, and electron transport kinetics. Here, a high-speed pulsed laser processing technique is implemented to produce beneficial structural changes in organic–inorganic halide perovskites, including pore-free, crystalline structure, reduced defects, and tensile residual stress. Moreover, halide perovskite films can be converted from p-type to n-type semiconductor, which originates from crystal structure changes, giving rise to carrier dynamic changes. Comparing with traditional thermal annealing, residual tensile stress of perovskite thin film decreases by 40% after pulse laser processing, which significantly increases its stability. Pulse-laser-induced thermomechanical shock momentum can create pore-free perovskite thin films, contributing to much better reliability. Under humidity of 80% at room temperature for 500 h, the decomposition rate is reduced by more than two times, comparing thin films after pulsed laser processing with conventional thermal annealing. The thermal decomposition temperature of pulse-laser-processed perovskite thin film raises by 20 to about 220 °C. Pulse laser processing technique provides a scalable technique to tailor the structures in perovskite films with both temperature and loading control, further facilitates the design of perovskite-based devices for service under harsh conditions, and also contributes to high-performance optoelectronic applications.
关键词： semiconductors,perovskites,stability,microstructures,residual stress
更新于2025-11-14 15:24:45
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Surface-interface analysis of In <sub/>x</sub> Ga <sub/>1-x</sub> As/InP heterostructure in positive and negative mismatch system
摘要： The change of In content in the InxGa1-xAs/InP system leads to the variation of the lattice constant and thereby to the negative mismatch between the base InP and the positive mismatch. Here, we studied the surface morphology and dislocation relationship of InxGa1-xAs/InP (100) in the positive and negative mismatch system by different characterization techniques. Under the same mismatch, the surface morphology and mass effect of negative mismatch were greater than those of positive mismatch. The reason was that in the negative mismatch system, during the film growth, the disorder degree at the interface increases, leading to an increase in dislocation density, meanwhile, the dislocation in the substrate more easily moved into the film, thus increasing the film and the dislocation density in it. Moreover, the mechanism of the buffer layer was also clarified. The addition of the buffer layer first limited the dislocation movement in the substrate, and secondly reduced the mismatch between the epitaxial layer and the substrate, thereby reducing mismatch dislocation.
关键词： surface/interface,lattice mismatch,InxGa1-xAs/InP,residual stress,dislocation
更新于2025-09-23 15:23:52
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On the Test Method for Determining Residual Stress on the Surface of Tempered Glass
摘要： The residual stress on the surface of tempered glass is very important for its safe service and the quality control. In this study, the sphere indentation and grazing angle surface polarimetry are compared to evaluate the surface residual stress of tempered glass. The test results showed that the measured results are similar, but the data dispersion of the sphere indentation method is little larger. The main reason is stemmed from the different tested area, of which residual stress is a mean value measured by the grazing angle polarization method. Yet for the indentation method, the residual stress in the micro region of glass is more susceptible to the inhomogeneity of material itself. However, it is difficult to select the right multiple optical path difference for the grazing angle polarization method, and it is only applicable when inspecting the tin surface of tempered glass, as well as the tin surface examination instrument. Thus, as a nondestructive testing method, indentation method can be widely used to measure the surface residual stress of glass without being influenced by other factors.
关键词： Indentation method,Surface residual stress,Grazing angle surface polarimetry,Tempered glass
更新于2025-09-23 15:22:29
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Generation and distribution of residual stress during nano-grinding of monocrystalline silicon
摘要： Residual stress generated in grinding process of monocrystalline silicon can cause the wafer warpage, and di?culties in subsequent processes such as holding and scribing. It can also lead to the formation of cracks and the occurrence of corrosion, which is harmful for electrical performance of silicon component. In this study, with the method of step-wire wet etching, the phase transformation and distribution of residual stress in ground silicon wafer were examined by confocal laser micro-Raman spectroscopy. As the etching depth going down, the residual stress exhibits in the trends of decreasing of compressive stress and following a scatter distribution of tensile stress. During the nano-grinding processes of monocrystalline silicon, the generation mechanism of residual stress is computed by a series of the molecular dynamic (MD) simulation. Subsurface damage (SSD) in the form of phase-transformed silicon is observed, and the depth of SSD varies by the depth of cut. The volume shrinkage of phase-transformed silicon is also studied to explain the grinding mechanism and the reason for inducing residual stress of ground silicon. By adopted the Stony theory and volume shrinkage rate of amorphous phase from MD results, a theoretical model is established to determine the trend of compressive stress in subsurface of ground silicon.
关键词： monocrystalline silicon,residual stress,nano-grinding,phase transformation,molecular dynamics
更新于2025-09-23 15:21:21
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Analytical Modeling of Residual Stress in Laser Powder Bed Fusion Considering Parta??s Boundary Condition
摘要： Rapid and accurate prediction of residual stress in metal additive manufacturing processes is of great importance to guarantee the quality of the fabricated part to be used in a mission-critical application in the aerospace, automotive, and medical industries. Experimentations and numerical modeling of residual stress however are valuable but expensive and time-consuming. Thus, a fully coupled thermomechanical analytical model is proposed to predict residual stress of the additively manufactured parts rapidly and accurately. A moving point heat source approach is used to predict the temperature ?eld by considering the e?ects of scan strategies, heat loss at part’s boundaries, and energy needed for solid-state phase transformation. Due to the high-temperature gradient in this process, the part experiences a high amount of thermal stress which may exceed the yield strength of the material. The thermal stress is obtained using Green’s function of stresses due to the point body load. The Johnson–Cook ?ow stress model is used to predict the yield surface of the part under repeated heating and cooling. As a result of the cyclic heating and cooling and the fact that the material is yielded, the residual stress build-up is precited using incremental plasticity and kinematic hardening behavior of the metal according to the property of volume invariance in plastic deformation in coupling with the equilibrium and compatibility conditions. Experimental measurement of residual stress was conducted using X-ray di?raction on the fabricated IN718 built via laser powder bed fusion to validate the proposed model.
关键词： residual stress prediction,IN718,additive manufacturing,experimental measurement of residual stress
更新于2025-09-23 15:21:01