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Evaporation‐Free Nonfullerene Flexible Organic Solar Cell Modules Manufactured by An All‐Solution Process
摘要： To ensure laboratory-to-industry transfer of next-generation energy harvesting organic solar cells (OSCs), it is necessary to develop flexible OSC modules that can be produced on a continuous roll-to-roll basis and to apply an all-solution process. In this study, nonfullerene acceptors (NFAs)-based donor polymer, SMD2, is newly designed and synthesized to continuously fabricate high-performance flexible OSC modules. Also, multifunctional hole transport layers (HTLs), WO3/HTL solar bilayer HTLs, are developed and applied via an all-solution process called “ProcessOne” into inverted structure. SMD2, the donor terpolymer, has a deep highest occupied molecular orbital (HOMO) level and can achieve a power conversion efficiency (PCE) of 11.3% with NFAs without any pre-/post-treatment because of its optimal balance between crystallinity and miscibility. Furthermore, the integration of multifunctional HTLs enables the recovery of the drop in open circuit voltage (VOC) caused by a mismatch in energy levels between the deep HOMO level of the NFAs-based bulk-heterojunction layer and the solution-processed HTLs. Also, the photostability under ultraviolet-exposure necessary for “ProcessOne” is greatly improved because of the integration of multifunctional HTLs. Consequently, because of the synergistic effects of these approaches, the flexible OSC modules fabricated in an industrial production line have a PCE of 5.25% (Pmax = 419.6 mW) on an active area of 80 cm2.
关键词： roll-to-roll process,all-solution process,flexible modules,nonfullerene acceptors,organic solar cells
更新于2025-09-19 17:13:59
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Recent progress towards roll-to-roll manufacturing of perovskite solar cells using slot-die processing
摘要： The power conversion efficiency of perovskite solar cells (PSCs) has recently reached 24.2% [1], the threshold for serious commercial interest, triggering an intense search for prospective large-scale production methods that will enable a swift transition from the laboratory to industrial-scale manufacture. Several industrially-compatible scalable methods have been deployed to fabricate PSCs, but the efficiencies of devices prepared using these methods remain inferior to devices prepared in the laboratory using spin coating, a technique that is unsuitable for large-scale manufacturing. A key challenge for the successful commercialization of PSCs is the production of highly uniform, pinhole-free films over a sufficiently large area while also controlling the crystallization processes is attractive for large-scale, low-cost manufacturing of PSCs, particularly on flexible substrates. In this review, we summarize recent advances in low-temperature S2S and R2R slot-die coating processes for PSCs, outline the key processing parameters controlling PSC fabrication and their impact on device performance, and describe current challenges and future prospects.
关键词： Perovskite solar cells,roll-to-roll process,slot-die coating,large-scale perovskite,scalable fabrication
更新于2025-09-16 10:30:52
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Facile and Efficient Welding of Silver Nanowires Based on UVA‐Induced Nanoscale Photothermal Process for Roll‐to‐Roll Manufacturing of High‐Performance Transparent Conducting Films
摘要： The continuous, large-area solution-processed production of silver nanowire (AgNW) transparent conducting films with outstanding optoelectronic and mechanical performance remains a challenge. Here, efficient welding of AgNWs is demonstrated using ultraviolet A (UVA) with the specific wavelength range from ≈320 to ≈400 nm based on a nanoscale photothermal process. The AgNW welding shows a self-terminating and self-limiting nature, and sensitivity to diameter of AgNWs. Sheet resistance of the UVA-illuminated (UVAI) AgNW films rapidly drops within 2 min without loss of transmittance. For the UVAI AgNW (30 nm in diameter) film, decrement of sheet resistance approaches three orders of magnitude (≈105–102 Ohm sq?1) with original transmittance being (97%) retained, which significantly enhances its optoelectronic properties. Enhanced mechanical flexibility, electromagnetic interference (EMI) shielding effectiveness (SE), and heating performance are obtained in the UVAI AgNW films. The SE and plateau temperature of the AgNW film increase to 25 dB and 50 °C after illumination, respectively. Smart window, transparent heater, and triboelectric nanogenerator based on the UVAI AgNW film demonstrate its versatile applications in optoelectronics. Finally, the welding method is easily integrated into a roll-to-roll process to manufacture AgNW film with a low sheet resistance of 25 Ohm sq?1 and a high transmittance of 90%, and excellent flexibility.
关键词： transparent conducting films,roll-to-roll process,nanoscale photothermal process,welding,silver nanowires
更新于2025-09-04 15:30:14