- 标题
- 摘要
- 关键词
- 实验方案
- 产品
-
Fabrication of a ball end nose micro milling tool by tangential laser ablation
摘要： The general trend towards miniaturization of components is leading to an increasing demand for micro cutting tools. Such tools are found in a variety of applications like optics manufacturing, mold machining or medical technology. Indeed, micromachining exhibits a high efficiency, accuracy and low cost in comparison to other micro processing technologies. Micro cutting tools are mostly produced by grinding, a mechanical process, which might damage the tool due to induced forces, vibrations and heat. These detrimental effects cause the high scrap rate in the manufacturing of micro cutting tools and limited geometrical flexibility. A new approach for the manufacturing of micro cutting tools is given by the ultrashort-pulsed laser technology: it enables material removal, which is independent of the hardness of the workpiece material and with only a negligible heat-affected zone. In most cases, laser ablation is disadvantaged in contrast to grinding because of its relatively low material-removal rate. When it comes to the manufacturing of micro cutting tools the small amount of material to be removed makes the ultra-short pulsed laser an interesting alternative to grinding. Furthermore, the laser ablation is a force and wear-free process, which ensures high precision. In this paper, a commercially available micro ball end mill geometry is measured by micro X-ray tomography and 3D microscopy. The movement of the mechanical axes and the path of the laser beam for manufacturing the desired tool are determined based on these measurements. The milling tools with a diameter of 100 μm are produced from cemented carbide blanks, on a 8-axis laser machining center. After machining, the tools are analyzed by SEM and using FIB: By creating a cross section perpendicular to the cutting edge the heat-affected zone is examined. Finally, the cutting tool is successfully applied for the manufacturing of micro electrodes in copper for an EDM process while recording the cutting forces.
关键词： ultrashort pulse laser ablation,tangential laser ablation,ball end nose micro milling tool
更新于2025-09-12 10:27:22
-
[IEEE 2019 Conference on Lasers and Electro-Optics Europe & European Quantum Electronics Conference (CLEO/Europe-EQEC) - Munich, Germany (2019.6.23-2019.6.27)] 2019 Conference on Lasers and Electro-Optics Europe & European Quantum Electronics Conference (CLEO/Europe-EQEC) - Controllable Generation of Ultrashort Multi-Bound Solitons in a Mode-Locked Erbium-Doped Ring Laser with a Highly-Nonlinear Resonator
摘要： Mode-locked (ML) ultrashort pulse (USP) fiber lasers can be treated as an ideal platform to expand future applications due to a complex nonlinear dynamics with a presence of a high value of a group velocity dispersion and a third-order dispersion in the laser resonator. Up to now a series of novel ML regimes have been investigated e.g. self-similar pulses, noise-like pulses, multi-bound solitons, and a soliton rain generation. Multi-bound solitons (MBS) generation regime, also known as soliton molecules, is of considerable interest in various fields of applications. For example, the investigation of a MBS generation is very attractive for increasing the data transfer capacity in telecommunications due to coding alphabet extension. The coding concept of MBS suggests a data stream using more than two symbols (2?N symbols, where N is the number of generated solitons in a bound state) [1]. And also, recent research shows that using ultrafast bursts of pulses can improve the quality of laser ablation for medical applications [2]. Moreover, MBS generation can be also used in a coherent pulse staking amplification scheme increasing an amplification efficiency along with a formation of high-energy solitons at a high-repetition-rate [3]. Previously we have obtained a generation of stable low-noise ultrashort multi-bound solitons in a passive mode-locked all-fiber erbium-doped ring laser with a highly-nonlinear resonator [4]. Fig. 1 shows autocorrelation traces and spectrums of MBS generation obtained by pump power variation at a wavelength of 980 nm. The output spectrums are evidently showing high-contrast intensity fringes (up to ~20 dB) and autocorrelation traces having symmetrical form without additional intensity peaks that indicates a stable and strong coherent connection between ultrashort pulses and fixed coherent phase difference in the temporal domain between several identical pulses. It is known that the highest energy of a fundamental soliton in a laser resonator with duration τp is limited by the soliton area theorem Es ~ |β2|/(γ · τp), where γ is the net nonlinear coefficient and β2 is the total cavity dispersion [1]. Soliton energy quantization results in pulse splitting at operation powers higher than the fundamental limit. Here we experimentally demonstrate the formation multi-bound solitons with the controllable number of bound states 7 < N < 17 by pump power variation in the range from ~160 mW to ~377 mW obtained in a highly-nonlinear fiber ring cavity.
关键词： ultrashort pulse,laser ablation,fiber lasers,Mode-locked,coherent pulse staking amplification,soliton molecules,telecommunications,multi-bound solitons
更新于2025-09-12 10:27:22