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Influence of Technological Parameters of Direct Laser Deposition Process on the Structure and Properties of Deposited Products from Alloy Ti-6Al-4V
摘要: The technology of direct laser deposition is the most promising for using in various industries. One of the most interesting areas for using this technology is an aviation industry. Due to their unique properties, titanium alloys are widely used in the aircraft industry for gas turbine engine components. In this paper, the effect of DLD process parameters on defect formation and structure is considered. The influence of energy density on the mechanical properties of parts is determined.
关键词: Direct Laser Deposition,additive manufacturing,mechanical properties,Titanium alloys
更新于2025-11-28 14:24:20
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Effect of build geometry and orientation on microstructure and properties of additively manufactured 316L stainless steel by laser metal deposition
摘要: The effect of build geometry and orientation on the microstructure and mechanical properties of additively manufactured AISI 316L stainless steel was studied. For this an integrated laser metal deposition system was used to build two test blocks, Block 1 and Block 2, such that Block 1 had its longest dimension parallel to the build direction while Block 2 had its longest dimension perpendicular to the build direction. Samples with different orientations with respect to the build direction were extracted from the two blocks and characterized in detail. Block 1 was found to have a coarser defect-free microstructure, while Block 2 had a finer microstructure with extensive inter-track/layer defects. The yield strengths and tensile strengths of Block 2 samples were higher than Block 1 samples, but their strain hardening capacities and ductility values were lower. These differences in microstructure and mechanical properties were shown to be an outcome of the different build rates and consequent thermal histories of the two blocks. In order to explain the variation of yield strength with sample orientation, an alternate measure for grain size called “effective grain size” was introduced, which revealed the effect of grain orientation on the mean free path for dislocation motion and hence yield/flow stress. Variation of yield strength with the effective grain size was found to follow Hall-Petch behaviour.
关键词: Anisotropy,Additive Manufacturing,Grain Size,Tensile Behaviour,Orientation
更新于2025-11-28 14:24:20
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Evaluation of fluences and surface characteristics in laser polishing SKD 11 tool steel
摘要: In this paper, a continuous-wave laser beam from a multimode fiber laser was applied to study the polishing effect. Three kinds of surface morphologies were acquired by fast-speed (FS) & lower-speed (LS) wire electrical discharge machining (EDM), milling processing methods on SKD11 tool steel. Then influence of laser fluence on the polished surface characteristics was analyzed. The results showed that surface roughness parameters (Ra, Rz, Rt, and Sa) can be significantly affected by this effect. With laser fluence increasing, the polished surface underwent a comprehensive topographical evolution from superficial surface melting to surface over-melting. The improvements by FS-EDM, LS-EDM, and milling in roughness were 86.83%, 90.70% and 86.07%, respectively. The corresponding laser fluences were 14.26 J/mm2, 12.73 J/mm2 and 13.55 J/mm2, indicating that LS-EDM tool steel surface has the best polishing effect. The comparative statistical results of the bearing area curve, bidirectional reflectance distribution function, and power spectral density from the LS-EDM surfaces showed the best polishing results. In addition, all the pre-prepared surfaces could be polished to Ra < 0.5 μm using high polishing velocities. These findings also signified that laser beam with top-hat distribution has a great potential for high-efficiency polishing of tool steel surfaces.
关键词: Power spectral density,Surface morphology,Bearing area curve,Fluence,Laser polishing,Tool steel
更新于2025-11-28 14:24:20
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Epitaxy and new stray grain formation mechanism during epitaxial laser melting deposition of Inconel 718 on directionally solidified nickel-based superalloys
摘要: The epitaxy behavior and stray grains (SGs) formation in the deposit during epitaxial laser melting deposition (E-LMD) of directionally solidified (DS) superalloys were investigated. Columnar dendritic structures were obtained by epitaxial solidification on the DS substrate. The deposit also remained the orientation of the substrate. The SGs at the fusion interface, which were hardly eliminated, were attributed to different SGs formation mechanisms. The SGs were divided into GB-SGs and MC-SGs by the distribution characteristics. The GB-SGs at the low-angle and high-angle grain boundaries with a new mechanism of dynamic recrystallization induced by accumulation of thermal strain and stress under repeated spatially variable heating and cooling. The MC-SGs around the carbides were related to the misoriented cellular crystal formation caused by the varied shape of the solid-liquid interface. The columnar to equiaxed transition (CET) was another mechanism of MC-SGs formation.
关键词: Stray grain,Nickel superalloys,Laser metal deposition,Recrystallization,Dynamic,Epitaxy,Microstructure
更新于2025-11-28 14:24:20
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Effects of phase transition temperature and preheating on residual stress in multi-pass & multi-layer laser metal deposition
摘要: To investigate the influences of phase transition temperature and preheating on the residual stress of multi-layer and multi-pass laser metal deposition (LMD), the multi-layer and multi-pass LMD, with and without preheating, were performed using five kinds of alloy with different phase transition features, and their residual stresses were measured using the hole drilling method. A finite-element (FE) model incorporating the phase transition was developed based on experimentally obtained physical property data. The results demonstrated that the low-temperature solid phase transition has a tensile stress relaxation effect, which leads to the formation of a compressive stress area. This relaxation effect was observed to decrease with the increase of the phase transition temperature. The high-temperature solid phase transition has no significant tensile stress relaxation effect during the multi-layer and multi-pass LMD process, which is different from the single track LMD. when the solid phase transition temperature is low, the preheating can improve the uniformity of the stress field only to a certain extent. However, when the preheating increases the lowest temperature of the thermal cycle and makes it higher than the starting point temperature of the solid phase transition, the tensile stress relaxation effect of the solid phase transition can be brought into full play.
关键词: Finite element analysis,Preheating,phase transition temperature,Residual stress,Laser metal deposition
更新于2025-11-28 14:24:20
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Inline weld depth measurement for high brilliance laser beam sources using optical coherence tomography
摘要: As a result of the rapidly growing importance of applications in electro mobility that require a precisely defined laser weld depth, the demand for inline process monitoring and control is increasing. To overcome the challenges in process data acquisition, this paper proposes the application of a novel sensor concept for deep penetration laser beam welding with high brilliance laser sources. The experiments show that optical coherence tomography (OCT) can be used to measure the weld depth by comparing the distance to the material surface with the distance to the keyhole bottom measured by the sensor. Within the presented work, the measuring principle was used for the first time to observe a welding process with a highly focused laser beam source. First, a preliminary experimental study was carried out to evaluate the influence of the angle of incidence, the material, and the weld joint geometry on the quality of the sensor signal. When using a multimode fiber laser with a focus diameter of 320 μm, the measurements showed a distinct behavior for aluminum and copper. The findings about the measurement signal properties were then applied to laser beam welding with a single-mode fiber laser with a spot diameter of only 55 μm. The spot diameter of the OCT measuring beam was about 50 μm and thus only slightly smaller than that of the single-mode processing beam. A wide variety of tests were carried out to determine the limits of the measurement procedure. The results show that the application of OCT allows inline monitoring of the weld depth using both a multimode and a highly focused single-mode laser beam. In addition, various influences on the signal were identified, e.g., the material-specific melt pool dynamics as well as several characteristic reflection and absorption properties.
关键词: high brilliance laser beam sources,weld depth measurement,optical coherence tomography,laser beam welding
更新于2025-11-28 14:24:20
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Butt welding-brazing of steel to aluminum by hybrid laser-CMT
摘要: A laser penetration welding-brazing combined with Cold Metal Transfer (CMT) arc, was proposed to improve weld shape and interfacial reaction inhomogeneity of 5052 aluminum alloy and Q235 low carbon steel with ER5356 welding wire in butt joint. The effects of wire feed speed, beam offset and welding speed on weld shape, interfacial microstructures and tensile strength of joints was studied. This method improved the undercut defect existed in butt laser welding-brazing, obtained well-formed joints and promoted the uniform distribution of the interface reaction. The interfacial intermetallic compounds (IMCs) layer consisted of Fe2Al5 and Fe4Al13 and the thicknesses were controlled to 3-5 μm. Microstructures of weld seam was composed of α-Al and Al3Mg2. The brittle IMCs layer thickened and then the tensile strength decreased with increasing the wire feed speed. The thickness of the IMCs layer decreased but weld shape became worse when the welding speed or the offset increased. The tensile strength increased first and then decreased. The highest tensile strength reached higher than 80 MPa and the joint fractured in IMCs layer along the interface.
关键词: intermetallic compound,Laser–CMT arc hybrid welding-brazing,dissimilar metals welding,low carbon steel,aluminum alloy
更新于2025-11-28 14:24:20
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Hybrid laser-metal inert gas keyhole welding of thick steel/Al butt joints
摘要: Dissimilar joining of steel/Al joints has become more and more signi?cant in industrial applications with particular weight saving interest. However, directly welding of steel/Al joints even in thin thickness is very di?cult. In the present study, the hybrid laser-metal inert gas (MIG) source focused on the steel side in keyhole mode was introduced to weld steel/Al butt joints of 6 mm in thickness. E?ects of the laser o?sets on the weld shape, interface microstructures, and ultimate tensile strength (UTS) of the steel/Al joints were investigated. Sound steel/Al butt joints were obtained by using this hybrid laser-MIG keyhole welding process. By increasing the laser o?sets from 0.6 and 0.8 mm, the welds exhibited a better shape with a smooth appearance attributable to the reduced heat input. The positions through the thickness of the steel/Al joints played an important role in the morphology and thickness of the intermetallic compound (IMC) layers at the Al/weld interface. The IMC layers had a thick irregular morphology at the upper part and the lower part, while the layers at the middle part exhibited a relatively thin and uniform morphology. With some certain welding conditions, the Al/weld interface at the lower part of the steel/Al joints transformed to a welding-brazing mode from a fusion one. The island-shape structures were formed at the Al/weld interface, and the IMC layers were composed of Fe2Al5 layer and needlelike Fe4Al13 phases. The maximum UTS of 87.0 MPa was obtained at a laser o?set of 0.6 mm. Although the failure occurred in the IMC layers revealed a brittle fracture, the fracture morphology and locations were a mixed failure, which had a certain resistance to the crack propagation of the IMC layers.
关键词: laser-metal inert gas welding,ultimate tensile strength,keyhole welding,intermetallic compound,steel/Al joints
更新于2025-11-28 14:24:20
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Laser welding of AZ31B magnesium alloy with beam oscillation
摘要: Circular beam oscillation was introduced to laser welding of 2 mm-thick AZ31 magnesium alloy. The appearance, microstructure and tensile properties of the welds were investigated. It was found that the low frequency about 50 Hz and the small radius about 0.5 mm are more beneficial to improve the weld appearance, under the given parameters of laser power 2 kW, welding speed 2 m/min and beam oscillating diameter 0.35 mm. The undercut defect and even the totally collapse of the weld appear when employing the frequency higher than 75 Hz or the radius larger than 1.5 mm. The microstructure evolution mainly reflects in the variation of the proportions of the equiaxed zone (PEZ) and the average grain size (SG). The PEZ decreases from 85% to 42% with the beam oscillating frequency increasing from 25 Hz to 100 Hz, while the SG reaches the maximum of 37.5 μm at 75 Hz. The PEZ decreases and the SG increases with the increase of beam oscillating radius. The results showed that the tensile strength and elongation are closely related to the PEZ, the SG and the twins. According to the experimental results, the relationship of oscillating parameters, microstructure, and tensile properties was established.
关键词: Laser oscillating welding,Magnesium alloy,Microstructure,Tensile properties
更新于2025-11-28 14:24:20
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Effect of nozzle types on the laser cutting performance for 60-mm-thick stainless steel
摘要: The laser cutting of 60-mm-thick stainless steel using a 6-kW ?ber laser was performed to investigate the e?ect of the geometric nozzle con?guration on the operating tolerance of the stand-o? distance. The stand-o? distance is the distance between the nozzle tip and the top surface of the steel plate. Two types of nozzles—a subsonic nozzle with a convergent geometry and a supersonic nozzle with a convergent-divergent geometry—were used to comparatively evaluate the ?ow behavior through interferometric analysis. A laser cutting experiment was conducted in accordance with the interferometric analysis, focusing on the stand-o? distance variation. The stand-o? distance was varied from 1 to 60 mm in consideration of the melt-removal capability of the applied cutting nozzles. The throat diameters of the nozzles were 2 and 3 mm. According to the results, the supersonic nozzle has a better operating tolerance of the stand-o? distance for the laser cutting of 60-mm-thick stainless steel.
关键词: Laser cutting,Supersonic nozzle,Nomarski interferometer
更新于2025-11-28 14:24:20