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Effects of phase transition temperature and preheating on residual stress in multi-pass & multi-layer laser metal deposition
摘要： To investigate the influences of phase transition temperature and preheating on the residual stress of multi-layer and multi-pass laser metal deposition (LMD), the multi-layer and multi-pass LMD, with and without preheating, were performed using five kinds of alloy with different phase transition features, and their residual stresses were measured using the hole drilling method. A finite-element (FE) model incorporating the phase transition was developed based on experimentally obtained physical property data. The results demonstrated that the low-temperature solid phase transition has a tensile stress relaxation effect, which leads to the formation of a compressive stress area. This relaxation effect was observed to decrease with the increase of the phase transition temperature. The high-temperature solid phase transition has no significant tensile stress relaxation effect during the multi-layer and multi-pass LMD process, which is different from the single track LMD. when the solid phase transition temperature is low, the preheating can improve the uniformity of the stress field only to a certain extent. However, when the preheating increases the lowest temperature of the thermal cycle and makes it higher than the starting point temperature of the solid phase transition, the tensile stress relaxation effect of the solid phase transition can be brought into full play.
关键词： Finite element analysis,Preheating,phase transition temperature,Residual stress,Laser metal deposition
更新于2025-11-28 14:24:20
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Definition of design guidelines, construction, and performance of an ultra-stable scanning tunneling microscope for spectroscopic imaging
摘要： Spectroscopic-imaging scanning tunneling microscopy is a powerful technique to study quantum materials, with the ability to provide information about the local electronic structure with subatomic resolution. However, as most spectroscopic measurements are conducted without feedback to the tip, it is extremely sensitive to vibrations coming from the environment. This requires the use of laboratories with low-vibration facilities combined with a very rigid microscope construction. In this article, we report on the design and fabrication of an ultra-stable scanning tunneling microscope (STM) for spectroscopic-imaging measurements that operates in ultra-high vacuum and at low temperatures (4 K). We start from existing designs with sapphire as the main material and improve the stiffness further by performing finite element analysis calculations for the main components of the microscope to guide design choices on the geometry of the parts. With this strategy, we construct a STM head with measured lowest resonant frequencies above f0 = 13 kHz for the coarse approach mechanism, a value three times higher than what has been previously reported and in good agreement with the calculations. This allows us to achieve an average vibration level of ～6 fm/√Hz, without a dedicated low-vibration lab. We demonstrate the microscope’s performance with topographic and spectroscopic measurements on the correlated metal Sr2RhO4, showing the quasiparticle interference pattern in real and reciprocal space with high signal-to-noise ratio.
关键词： ultra-high vacuum,low temperature,spectroscopic imaging,finite element analysis,ultra-stable,scanning tunneling microscopy
更新于2025-09-23 15:23:52
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Finite Element Analysis to the Constitutive Behavior of Sintered Silver Nanoparticles Under Nanoindentation
摘要： Finite element (FE) simulation is adopted as a fundamental tool to evaluate the mechanical reliability of packaging structures for electronic devices. Nevertheless, the determination of mechanical properties of sintered silver nanoparticles (AgNP) remains challenging as the traditional tensile test is difficult to be performed at a limited size. In the current study, spherical nanoindentation is utilized to measure the applied load-penetration depth responses of sintered AgNP reinforced by SiC microparticles at various weight ratios (0.0, 0.5, 1.0 and 1.5 wt.%). To describe the elasto-plastic behavior of this heterogeneous material, FE analysis is performed to simulate the indentation behavior and determine the parameters in the modified power-law model by fitting the average applied load-penetration depth responses. To overcome the uniqueness problem, the Young’s modulus is directly determined by continuous stiffness measurement technique and the proposed constitutive model can provide a reasonably accurate mechanical estimation of sintered AgNP. The effect of SiC content on sintered AgNP is discussed by correlating the morphology observed by scanning electron microscope (SEM) and the constitutive parameters obtained from the FE simulations.
关键词： nanoindentation,finite element analysis.,constitutive model,SiC microparticle,Sintered silver nanoparticle
更新于2025-09-23 15:23:52
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[ASME ASME 2018 International Technical Conference and Exhibition on Packaging and Integration of Electronic and Photonic Microsystems - San Francisco, California, USA (Monday 27 August 2018)] ASME 2018 International Technical Conference and Exhibition on Packaging and Integration of Electronic and Photonic Microsystems - Improved Approaches for FEA Analyses of PBGA Packages Subjected to Thermal Cycling
摘要： The study of solder joint reliability is one of the priority issues in electronic packaging. Solder alloys experience a highly nonlinear material behavior when subject to thermal cycling. It is a time consuming and difficult task to study the behavior of solder joints using experimental approaches. Finite element analysis provides a more efficient way to better understand the behavior of solder joints when accurate material models are available. With the developments of FEA algorithms and computer resources, the analysis approaches used for electronic packaging assemblies have evolved from 2-dimensional to 3-dimensional analyses, with far fewer assumptions needed in the fully 3D case. In this paper, we compare different FEA approaches covering various 2D and 3D modeling techniques to understand their advantages and drawbacks, especially as related to simulation accuracy and efficiency. Several models for a typical BGA assembly were prepared and analyzed including traditional mesh continuity models (2D slice model, 3D slice model, and 3D quarter model), as well as advanced models that employ Multi-Point Constraints (MPCs) and submodeling (global/local models). The Anand viscoplastic model was used for the solder joint material behavior in all of the FEA approaches. For the 3D mesh continuity models, an optimal analysis approach has been proposed to achieve the best balance between the accuracy of the simulation result and numerical efficiency of the simulation. Mesh transitions were used to maintain mesh continuity between regions of different mesh densities. A best choice of load step size was also found to reduce overall simulation time. For the analysis using MPCs to bond different meshes, two improved modeling strategies have been proposed including a suggested ratio of contacting elements and the use of multiple-MPC contact pairs to reduce overall mesh density of the FE model. An improved simulation strategy using submodeling has also been developed to obtain the best compromise in the global and local models between the mesh quality and load step size. An improved geometric simplification of the solder joint for use with energy based fatigue criteria was developed. Finally, comparisons and suggestions were made for the best analysis approach when using FEA techniques to predict the behavior of solder joints in PBGA packages.
关键词： 3D Model,Finite Element Analysis,PBGA,Multipoint Constraint,Submodeling,3D Slice Model,Global-Local Model,2D Slice Model
更新于2025-09-23 15:21:21
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The effects of laser peening on laser additive manufactured 316L steel
摘要： Laser peening has an extensive application in traditional manufacturing industry. However, in additive manufacturing, the initial stresses on the parts often reduce the effects of laser peening and make it hard to achieve a desirable residual stress distribution. In this investigation, the interaction of initial residual stress and laser peening-induced stress was studied through numerical simulation and experimental tests. A finite element model (FEM) model was built to predict the stress distribution on laser-deposited sample, and its changed state is affected by laser peening. The microstructure and mechanical properties were also characterized experimentally. The result turned out that the thermal-induced tensile residual stress in laser-deposited sample can affect the laser peening result in both horizontal and longitudinal directions. Some mechanical properties of the LAMed sample were changed after LSP treatment. The hardness on the surface and 1-mm depth have been increased by 7% and 22%, respectively, and the yield strength was increased by 16%, while there is no significant change in the tensile strength and elongation rate.
关键词： Finite element analysis,Laser peening,Laser additive manufacturing,Residual stress
更新于2025-09-23 15:21:01
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New approach to detection of guided waves with negative group velocity: Modeling and experiment
摘要： A new method for detecting the forward and backward acoustic waves in the piezoelectric plates by using a system of the acoustically isolated interdigital transducers (IDT) with the different spatial period is developed. This method was tested on the piezoelectric acoustic modes A1 and SH1 propagating in Y-X LiNbO3 plate. Theoretical analysis has shown that the SH1 mode in the entire frequency range represented a forward wave. At that the dispersion dependence of the A1 mode near the cutoff frequency has a smooth transition from a forward wave to a backward one with decreasing frequency. In order to experimentally observe this transition 19 IDTs with different periods were deposited on a single lithium niobate plate. The measurement of the frequency dependence of the real part of the electrical impedance of these IDTs showed that for SH1 mode the resonance frequency decreased monotonically with a growth in the spatial period. This behavior corresponded to a forward wave. For A1 mode the resonance frequency initially decreased with the growth of the IDT period and then began to increase after reaching a value of ZGV frequency. This behavior is explained by the smooth transition from the region of the forward wave to the region of the backward wave. The calculation of the frequency dependences of the real part of the electrical impedance of each transducer for the waves considered, carried out by the finite element method, turned out to be in good agreement with the experiment.
关键词： interdigital transducer,forward and backward plate acoustic wave,phase and group velocities,dispersion dependencies,finite element analysis,electrical impedance
更新于2025-09-23 15:21:01
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Influence of Plasma Transfer Arc Cladding of NiCrBFe filler powder on microstructure and tensile properties of Titanium Grade 2 and Ti 6Al-4V alloy dissimilar joint prepared by laser beam welding
摘要： The present investigation deals with the effect of Plasma Transfer Arc Cladding (PTAC) of 60%Ni30%CrB10%Fe filler powder on microstructure and tensile properties of Titanium Grade 2 and Ti 6Al-4V alloy dissimilar joint done by laser beam welding. In laser beam welding, full depth of penetration was achieved using the laser beam power of 1300 W, welding speed of 200 mm/min and focus distance of 10 mm. Tensile studies showed that all the failures occurred in the fusion zones of as-welded, dissimilar weldments and PTAC coated samples. Failure analysis was performed using Comsol software and the results were obsersed as well-in accordance with the experimental results. Finite element studies showed the better accuracy results while comparing both experie-mental and simulation results. The microstructure and mechanical properties studies were conducted on as-welded, dissimilar weldments and PTAC coated samples by scanning electron microscope (SEM), transmission electron microscopy (TEM), energy dispersive spectrum (EDS), and X-ray diffraction (XRD) respectively. XRD displayed the slight presence of compressive residual stress in PTAC coated samples. The microstrcture studies conducted at the fusion zone revealed that more amount of coarse grain boundaries were converted into α-Fe. The avearge heat inputs (Hi) were applied in the coated samples that converted the α + β phase structure into TiNi + TiCrFe boundarys. PTAC coated samples showed the average hardness value of 313 HV and dissimilar weldments exhibited the hardness value of 290 HV. The present study concluded that the corrosion resistance of coated materials was improved owing to the better tensile and bending strength of material.
关键词： Mechanical Properties,Plasma Transfer Arc Cladding,Finite element analysis,NiCrBFe filler powder,Laser beam welding
更新于2025-09-23 15:21:01
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[ASME ASME 2018 Conference on Smart Materials, Adaptive Structures and Intelligent Systems - San Antonio, Texas, USA (Monday 10 September 2018)] Volume 1: Development and Characterization of Multifunctional Materials; Modeling, Simulation, and Control of Adaptive Systems; Integrated System Design and Implementation - Parametric Design of a Soft Gripper Actuated Using the Electrostrictive PVDF-Based Terpolymer
摘要： Nowadays, soft grippers, which use compliant mechanisms instead of stiff components to achieve grasping action, are being utilized in an increasing range of engineering fields, such as industry, medical care and biological sample collection, for their material selection, high conformability and gentle contact with target objects compared to traditional stiff grippers. In this study, a three-fingered gripper is designed based on a simple actuation mechanism but with high conformability to the object and produces relatively high actuation force per unit mass. The electrostrictive PVDF-based terpolymer is applied as the self-folding actuation mechanism. Finite element analysis (FEA) models are developed to predict the deformation of the folded shape and grasping force of the gripper with two grasp modes, i.e. enveloping grasp and parallel grasp. The FEA models achieved good agreement with experiments. Design optimization is then formulated and a parametric design is conducted with objectives to maximize free deflection and blocked force of the gripper. The design variables are the thicknesses of the active and passive materials, and the nature of the passive layer. It is found that there exists an optimal terpolymer thickness for a given scotch tape substrate thickness to achieve maximum free deflection, and the blocked force always increases as either thickness of terpolymer or scotch tape increases. As the length of the notch increases, free deflection also increases due to more pronounced folding behavior of the actuator, but the blocked force decreases since the actuator is less stiff. The tradeoff between free deflection and blocked force is critical for the final decision on the optimal design for a particular application.
关键词： soft grippers,design optimization,electrostrictive PVDF-based terpolymer,parametric design,finite element analysis
更新于2025-09-23 15:21:01
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Predictive Model for Thermal and Stress Field in Selective Laser Melting Processa??Part I
摘要： During the part forming in laser powder bed fusion process, thermal distortion is one big problem due to the thermal stress which is caused by the high cooling rate and temperature gradient. Therefore, it is important to know the effect of process parameters on thermal and stress evolution in the melt zone. In this paper, a 3D finite element model for Selective Laser Melting (SLM) process based on sequentially coupled thermo-mechanical field analysis was developed for accurately predicting thermal history and surface features, like distortion and residual stress. Temperature dependent material properties for performed material 304L stainless steel are incorporated into the model capturing the change from powder to fully dense solid stainless steel. Surface temperature gradients and thermal stress were fully presented in the development of different parameter sets, which designed for the probability of reducing defect formation. Simulation results showed that the sequent thermal cyclic melting in successive scanned tracks resulted in alternating compressive and tensile thermal stresses. A predictive model for thermal and stress field in large part by selective laser melting process is come up in Part II. After the parts cooled down to room temperature, higher residual stresses were found in longitudinal stress. This paper will provide guidance on how to achieve minimum residual stresses and deformations by the study of the process parameters.
关键词： finite element analysis,SLM,distortion,residual stress
更新于2025-09-23 15:19:57
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Predictive Model for Thermal and Stress Field in Selective Laser Melting Processa??Part II
摘要： Finite Element Analysis (FEA) is used to predict the transient thermal cycle and optimize process parameters to analyze these effects on deformation and residual stresses. However, the process of predicting the thermal history in this process with the FEA method is usually time-consuming, especially for large-scale parts. In this paper, an effective predictive model of part deformation and residual stress was developed for accurately predicting deformation and residual stresses in large-scale parts. An equivalent body heat flux proposed from the single layer laser scan model was imported as the thermal load to the layer by layer model. The hatched layer is then heated up by the equivalent body heat flux and used as a basic unit element to build up the macroscale part. The thermal history and residual stress fields of two solid parts with different support structures during the SLM process were simulated. Layer heat source method has the capability for fast temperature prediction in the SLM process, while sacrificing modeling details for the computational time-saving purpose. Thus numerical modeling in this work can be a very useful tool for the parametric study of process parameters, residual stresses and deformations.
关键词： distortion,finite element analysis,residual stress,layer heat source model,SLM
更新于2025-09-23 15:19:57