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Laser cutting optimization model with constraints: Maximization of material removal rate in CO <sub/>2</sub> laser cutting of mild steel
摘要: Taking full advantage of what laser cutting technology offers in terms of achieving superb quality cuts at low cost and high production rates requires the optimization of laser cutting parameters. This implies the need to formulate and solve different laser cutting optimization problems. In this article, an optimization model for CO2 laser cutting of mild steel is developed. The laser cutting optimization problem was explicitly formulated as a single-objective optimization problem with five non-linear constraints of the equality, inequality and range type. The goal was to determine the laser cutting parameter values so as to maximize the material removal rate while simultaneously considering practical process constraints related to dross formation, kerf width, perpendicularity deviation, surface roughness and severance energy. Two crossed experimental designs of different resolutions were performed in order to define six mathematical models, which were used in the formulation of the optimization problem. For the purpose of optimization, the exhaustive iterative search algorithm was applied, since it determines solutions whose optimality is guaranteed in the given discrete space of input variable values. The practical usability of the developed laser cutting optimization model and the effectiveness of the applied optimization approach were proved while solving a real case study aimed at the optimization of laser cutting parameters for cutting parts for the furnace industry.
关键词: mild steel,CO2 laser cutting,optimization model,material removal rate,non-linear constraints
更新于2025-09-23 15:19:57
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Optimization of CO 2 Laser Cutting of Stainless Steel Sheet for Curved Profile
摘要: Laser cutting is one of the most widely used thermal energy based non-contact type advance machining process. In recent years, considerable experimental investigations have been carried out aiming at improving laser cutting process performance. In this work CO2 laser cutting parameters on stainless steel 304 width 2.5 mm thickness were studied. The cut quality achieved minimum kerf width to cut stainless steel sheet depends on appropriate selection process parameters was investigated. The parameters consider to include laser output power, cutting speed, gas pressure. The effect of cutting parameter on the cut quality was further investigated by monitoring top kerf width, and bottom kerf width using box –behnken designing the response surface methodology. And finally optimized best CO2 laser cutting parameters are selected by using genetic algorithm approach.
关键词: Kerf width,Stainless steel 304,CO2 Laser cutting,GA,RSM
更新于2025-09-16 10:30:52
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Modeling on surface cut quality of CO2 laser cutting for Austenitic Stainless steel sheet
摘要: CO2 Laser cutting is the widely used in the cutting process in which quality of ?nished product mainly depends on the input parameters are Laser beam power, Cutting speed and Assist gas pressure. By considering responses are Heat affected zone of the AISI 304 Stainless Steel material. These work we are using response surface methodology are used, in this techniques are very helpful to identi?ed to develop the different mathematical modeling of this processes ?nally best mathematical model are developed.
关键词: AISI 304,Heat affected zone,CO2 laser cutting,ANOVA,RSM
更新于2025-09-16 10:30:52