- 标题
- 摘要
- 关键词
- 实验方案
- 产品
-
Analytical model for estimating bending angle in laser bending of 304 stainless steel/Q235 carbon steel laminated plate
摘要： Compared with the single-component metal plate, the stainless steel-carbon steel laminated plate (SCLP) combines the stainless steel layer and the carbon steel layer with a special preparation technique. In order to estimate the bending angle of laminated plates accurately, it is of great significance to establish an analytical model. Based on the temperature gradient mechanism, the temperature distribution equation of the SCLP is established by the piecewise function. Then, the depth of the plastic zone is calculated by the recrystallization temperature according to the temperature distribution along the thickness direction of the SCLP. Moreover, by fitting the yield strength curves of stainless steel and carbon steel, the average compressive stress of the plastic zone is calculated through the integral method. By optimizing the calculation of the plastic depth and the average compressive stress in the plastic zone, the analytical model is established based on mechanical equilibrium equations. The experimental verification shows that the average error of bending angle using the proposed model is 9.95%, while Liu’s model is 38.02%. The proposed model provides a calculation method for estimating the bending angle, which contributes to improving the accuracy of the analytical model in laser bending of SCLP.
关键词： stainless steel-carbon steel laminated plate,analytical model,bending angle,laser bending,depth of plastic zone
更新于2025-09-19 17:13:59
-
Estimation of temperature-dependent yield strength and modulus of elasticity during laser bending
摘要： In this work, an inverse method is developed to estimate the temperature-dependent value of yield strength (Y) and modulus of elasticity (E) of the material during a laser bending process. The method requires measurement of bend angle of the laser scanned workpiece. The inverse model uses the bend angle computed by a direct model. The temperature-dependent Y and E are inversely estimated by minimizing the difference between actual and direct model predicted bend angles. The validation of the proposed method is demonstrated with the help of two examples. For this purpose, inversely estimated values of E and Y are used to predict bend angles for various processing conditions and predicted values are compared with actual values. In examples, actual data has been obtained from a detailed FEM simulation in lieu of shop floor experiments. Later on, the proposed method is also validated by performing shop floor experiments for AH36 steel.
关键词： Inverse technique,Finite element method,Yield strength,Laser bending,Modulus of elasticity
更新于2025-09-19 17:13:59
-
Effects of Laser Beam Parameters on Bendability and Microstructure of Stainless Steel in Three-Dimensional Laser Forming
摘要： In this study, the e?ects of beam diameter and hatch spacing between the scanning paths on the bendability and microstructural behavior of an AISI 316 stainless-steel sheet in three-dimensional laser forming were investigated. The strain on the heating lines and that between the scanning tracks were numerically investigated to elucidate the e?ects of process parameters. The strain on heating lines and that between scanning tracks were numerically investigated. The increase in hatch spacing caused a larger amount of counter bending to be retained in the una?ected areas between the tracks through a process dominated by a temperature gradient mechanism (TGM), and also caused a lower deformation. The formation of small equiaxed dendrite grains instead of coarse and inhomogeneous austenite grains occurred during the process at a larger beam diameter and smaller hatch spacing, which increased the bendability of the material, owing to the decrease in anisotropy in the microstructure. Moreover, the increase in the grain size of the reheated overlap region of the deformed sample led to a higher bendability. Under these conditions, the microhardness was also increased owing to the grain boundary strengthening e?ect.
关键词： laser forming,track overlap,stainless steel,laser bending,bendability,hatch spacing
更新于2025-09-16 10:30:52
-
Efficiency improvement of thin-sheet-metal bending by femtosecond laser peen forming
摘要： Femtosecond laser peen forming is die-less incremental sheet forming using laser induced shock waves. It was applied to bending of thin sheet micro parts. When severe curvatures are requested, the process needs dense laser pulse irradiation, which reduces sheet thickness remarkably owing to excessive laser ablation. High bending efficiency per pulse is necessary to realize a small radius of curvature without sheet thickness reduction. The authors attempted to improve the bending efficiency by changing scanning velocity and scanning pitch. Optimized scanning achieved 40% smaller radius of curvature than conventional one, in spite of same irradiated pulse density. Obtained knowledge is effective in miniaturization and productivity increase.
关键词： Femtosecond laser,Bending,Thin-sheet-metal,Laser peen forming,Bending efficiency,Laser induced shock wave,Micro parts
更新于2025-09-12 10:27:22
-
A double raster laser scanning strategy for rapid die-less bending of 3D shape
摘要： Double raster scanning approach to 3D laser forming was investigated to obtain a large deformation with one-step laser irradiation, avoiding repetitive scanning. The magnitude of the deformation during raster scanning was found to be strongly dependent on the overlapping between adjacent passes, which can be controlled by changing their spacing and the beam diameter. Therefore, 3D deformation during raster scanning has been analyzed at various overlap ratios, whose effect on the temperature and strain distribution were discussed. As the heat transfer mode significantly influences the uniformity of the bending process, the variations in bending angles with negative and positive overlapping ratios have also been investigated. The ratio of the longitudinal and lateral curvatures decreased with the increasing overlap ratio. Therefore, the effect of the lateral side is more important for specifying the final symmetry of the part, playing a critical role in bending with higher overlap ratios. In a rectangular part, deformation of the lateral side was found to be more difficult, showing strong dependence on the length of the scanning track, compared with the space of the adjacent passes. Through process characterization, the double raster scanning process has been well understood and proved to be a feasible approach to 3D laser forming of rectangular parts.
关键词： Curvature,Overlap,Laser bending,Heat transfer,Laser forming,Raster scanning
更新于2025-09-12 10:27:22