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A Review on Laser Powder Bed Fusion of Inconel 625 Nickel-Based Alloy
摘要： The Inconel 625 (IN625) superalloy has a high strength, excellent fatigue, and creep resistance under high-temperature and high-pressure conditions, and is one of the critical materials used for manufacturing high-temperature bearing parts of aeroengines. However, the poor workability of IN625 alloy prevents IN625 superalloy to be used in wider applications, especially in applications requiring high geometrical complexity. Laser powder bed fusion (LPBF) is a powerful additive manufacturing process which can produce metal parts with high geometrical complexity and freedom. This paper reviews the studies that have been done on LPBF of IN625 focusing on the microstructure, mechanical properties, the development of residual stresses, and the mechanism of defect formation. Mechanical properties such as microhardness, tensile properties, and fatigue properties reported by di?erent researchers are systematically summarized and analyzed. Finally, the remaining issues and suggestions on future research on LPBF of IN625 alloy parts are put forward.
关键词： additive manufacturing,heat treatment,Inconel 625,laser powder bed fusion,mechanical properties
更新于2025-09-16 10:30:52
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[Laser Institute of America ICALEO? 2015: 34th International Congress on Laser Materials Processing, Laser Microprocessing and Nanomanufacturing - Atlanta, Georgia, USA (October 18–22, 2015)] International Congress on Applications of Lasers & Electro-Optics - Hot wire laser cladding for repairing martensite precipitation hardening stainless steel
摘要： Martensite precipitation hardening stainless steel (M-PHSS) is widely used as load-bearing parts because of its excellent overall properties. It is economical and flexible to repair the failure parts instead of changing new ones. However, it is difficult to keep the properties of repaired layer as good as the substrate. Multi-pass layers were cladded on the surface of FV520B by hot wire laser cladding. Response surface methodology (RSM) was used to optimize processing parameters and predict formation quality of multi-pass cladding. Microstructure of the as-cladded layer was non-uniform and divided into quenched and tempered region. For the as-cladded layer, tensile strength was almost equivalent to that of the substrate, while ductility and impact toughness deteriorated much. With using laser scanning, microstructure of the clad layers was tempered to fine martensite uniformly. The ductility and toughness of clad layer were improved to be equivalent to those of the substrate, while the tensile strength was a little lower than that of the substrate. By adding TiC nanoparticles as well as laser scanning, the precipitation strengthening effect was improved and the structure was refined in the clad layer. As a result, the strength, ductility and toughness were all improved further. Finally, high quality clad layers were obtained with equivalent or even superior mechanical properties to the substrate, offering a valuable technique to repair M-PHSS.
关键词： Mechanical properties,Microstructure,Hot wire laser cladding,Martensite precipitation hardening stainless steel,Repair
更新于2025-09-16 10:30:52
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Single-walled carbon nanotube membranes for optical applications in the extreme ultraviolet range
摘要： In this paper, we explore the possibility of using free-standing thin films from single-walled carbon nanotube (SWCNT) material in optics of the extreme ultraviolet (EUV) range. Test samples were fabricated using an aerosol chemical vapor deposition method. Synchrotron radiation was used to record the transmittance spectra of samples in the EUV range. The measured transmittance for a film 40 nm thick almost monotonously increases from 76% at a wavelength of 20 nm to 99% at a wavelength of 1 nm. The measured stress-strain curve for the test samples shows that the SWCNT-based thin films have rather high ductility as opposite to fragile films made of conventional solid state materials. We use numerical simulations to demonstrate that the film strain occurs mainly by straightening and sliding of the nanotubes past each other without forming of strain localization responsible for fragile behavior. The combination of high radiation transmittance and unique mechanical properties makes the SWCNT-based thin films very promising for use in the EUV optics. In particular, such films can be used to protect delicate optical elements for EUV lithography from their contamination with debris particles.
关键词： Transmittance,Optics,Single-walled carbon nanotubes,Extreme ultraviolet,Mechanical properties
更新于2025-09-16 10:30:52
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Laser Welding in Different Spatial Positions of T-joints of Austenitic Steel
摘要： It has been selected the most industry perspective laser welding technological implementations of the welded T-joints made of fine-sheeted heat resisting steel AISI 321 by identifying the influence of technological parameters on formation quality, level of mechanical properties and structural peculiarities of the welded T-joints obtained by laser welding in different spatial positions.
关键词： AISI 321,T-joints,spatial positions,mechanical properties,laser welding
更新于2025-09-16 10:30:52
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All-Waste Hybrid Composites with Waste Silicon Photovoltaic Module
摘要： Nowadays, global warming, energy issues and environmental concern have forced energy production stakeholders to find new low carbon solutions. Photovoltaic technologies as renewable energy resources represent a competitive way for the transition from conventional fossil fuels towards a renewable energy economy. The highest renewable energy systems (RES) market share is based on silicon photovoltaic (Si-PV). The installed RES have rapidly increased over the last two decades, but, after the end of their service life, they will be disposed of. Therefore, the constant increase of the installed RES has attracted the global concern due to their impact on the environment and, most of all, due to the content of their valuable resources. However, the rational management of RES waste has not been addressed so far. The paper represents an extension of a previous work focused on Si-PV recycling by developing all waste hybrid composites. The extension research conducted in this paper is related to the influence of Si-PV characteristics on the mechanical performances and water stability of the hybrid composites. All waste hybrid composites developed by embedding different Si-PV grain sizes were tested before and after water immersion in terms of mechanical strength, interfacial adhesion, crystallinity and morphology by scanning electron microscopy (SEM) analyses. The results revealed the better performance of such Si-PV composites compared to that of sieved composites even after long term water immersion. Therefore, high-content Si-PV hybrid composites could be developed without Si-PV powder sieving. Further on, all waste hybrid composites could be used as paving slabs, protective barriers for outdoor applications.
关键词： silicon photovoltaic module,water stability,all waste hybrid composite materials,interfacial adhesion,recycling,mechanical properties
更新于2025-09-16 10:30:52
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Laser Cladding of Heat-Resistant Iron Based Alloy
摘要： The paper presents the results of the composition, structure and mechanical characteristics of heat-resistant iron based alloy samples produced by laser cladding. The samples were manufactured using secondary raw material (chips), which were converted into powder by plasma spheroidization. The crystalline transformations for the as-processed as well as after several heat treatment conditions were analyzed. Phase, chemical composition and mechanical characteristics were investigated.
关键词： mechanical properties,additive manufacturing,heat-resistant iron based alloy,microstructure,laser cladding
更新于2025-09-16 10:30:52
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Microstructurea??Texturea??Mechanical Property Relationship in Alloys Produced by Additive Manufacturing Following Selective Laser Melting (SLM) Technique
摘要： Additively manufactured alloys produced by selective laser melting (SLM) exhibit different microstructure, texture and mechanical properties compared to their conventionally processed counterparts. The reason for this difference has been attributed to unique conditions that are met during processing through SLM. The differences are specific to the alloy system. Most influencing variable of SLM processing has been found to be the scanning strategy which comprises interlayer hatch rotation, build orientation, printing pattern (unidirectional, meander or checker board), etc. These variants lead to alteration of microstructure and crystallographic texture. Among the properties, yield strength of SLM-processed alloys has been found to be higher compared to their conventionally processed counterparts, which has been attributed to the finer microstructure and high defect density resulting from the process. On the other hand, ductility is on the lower side due to voids and porosity. The texture of SLM-processed materials shows characteristic features, which is dependent on materials and processing strategies. This further influences the properties. This paper deals with the evolution of microstructure, texture and mechanical properties for selected alloy systems, namely the alloys of iron, aluminium, and titanium, which have been most extensively studied after SLM processing.
关键词： Mechanical properties,Crystallographic texture,Additive manufacturing,Microstructure,Selective laser melting
更新于2025-09-16 10:30:52
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Effects of Postweld Heat Treatment on Microstructure and Properties of Laser-Welded Ti-24Al-15Nb Alloy Joint
摘要： The microstructure evolution and mechanical properties of laser-welded joints of Ti-24Al-15Nb alloy under different postweld heat treatment (PWHT) conditions were systematically investigated. The results show that the microstructure is very sensitive to PWHT temperatures. The weld zone consists of B2 and O phases after PWHT. With the PWHT temperatures increasing from 850 to 1000 °C, the amount of O phase decreases gradually, while the grains of O precipitates become coarser. After PWHT, there are some thin acicular O precipitates in heat-affected zone (HAZ), and the decomposition of a2-phase caused by niobium diffusion can be observed in the HAZ. The PWHT can significantly increase the microhardness of joints, resulting from O phase precipitation hardening effect. The tensile strength and elongation of joints can be remarkably improved after PWHT, which was closely related to the strengthening effect of O precipitates and slip transmission between O and B2 phases. In addition, the results indicate that the best mechanical properties can be achieved only when the number and size of O phase and B2 phase are the best match.
关键词： Ti-24Al-15Nb alloy,microstructure,postweld heat treatment,mechanical properties,laser beam welding
更新于2025-09-12 10:27:22
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Effect of laser power and deposition environment on the microstructure and properties of direct laser metal-deposited 12CrNi2 steel
摘要： Direct laser metal deposition was used for preparing blocks of steel 12CrNi2 using four different laser powers under two different deposition environments including atmospheric environment and Ar-protected chamber. The results showed that microstructures and mechanical properties were significantly affected by different laser powers. Increasing laser power and deposition in Ar chamber will lead to a decrease in the quantity and size of the voids, which brings more elongation to the samples. Bainitic microstructure was replaced by Widmanstatten ferrite and pearlite, and the amount of proeutectoid ferrite increased with increasing laser power. Moreover, microstructures of previous layers were completely altered in high laser power. Excessive heat accumulation by using high heat input can produce equiaxed ferritic grains with the pearlites in previously deposited layers. Hardness of deposited samples increased from the bottom layer toward the top layer. By using a diode laser with a spot diameter size of 2 mm, the 900-W laser power is suitable for producing crack- and void-free samples. However, post-deposition heat treatment is necessary for obtaining homogeneous desired microstructure and grain size in the manufactured samples.
关键词： Rapid solidification,Microstructure,Mechanical properties,Equiaxed ferrite,Direct laser metal deposition,Void,Bainite,Steel
更新于2025-09-12 10:27:22
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A Further Analysis on Ti6Al4V Lattice Structures Manufactured by Selective Laser Melting
摘要： Mechanical and architectural features play an important role in designing biomedical devices. The use of materials (i.e., Ti6Al4V) with Young’s modulus higher than those of natural tissues generally cause stress shielding e?ects, bone atrophy, and implant loosening. However, porous devices may be designed to reduce the implant sti?ness and, consequently, to improve its stability by promoting tissue ingrowth. If porosity increases, mass transport properties, which are crucial for cell behavior and tissue in-growth, increase, whereas mechanical properties decrease. As reported in the literature, it is always possible to tailor mass transport and mechanical properties of additively manufactured structures by varying the architectural features, as well as pore shape and size. Even though many studies have already been made on di?erent porous structures with controlled morphology, the aim of current study was to provide only a further analysis on Ti6Al4V lattice structures manufactured by selective laser melting. Experimental and theoretical analyses also demonstrated the possibility to vary the architectural features, pore size, and geometry, without dramatically altering the mechanical performance of the structure.
关键词： selective laser melting,lattice structures,Ti6Al4V,biomedical devices,mechanical properties
更新于2025-09-12 10:27:22